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Overview SYSPRO WMS
Founded MSC Located in Newmarket, ON Software Developer Warehouse Management Systems Shop Floor Data Collection Shipping Solutions Custom Solutions Who Are We
ERP Integration
SYSPRO Integration e.net Schema Mapped to WMS Transaction Each Data Tag in Schema Mapped to Corresponding Data Element in WMS Transaction Standard Mapping Included Mapping Tool Will Allow Add-on Data Schema Held in Memory XML Generated and Passed to SYSPRO Based on Data to Schema Mapping
SYSPRO Integration SYSPRO provides 2 schema files for each transaction Parameters Transaction Data COLLECT Data Output Service Each COLLECT transaction is mapped to a SYSPRO transaction Schema
SYSPRO Integration Detail sections for each transaction are mapped
SYSPRO Integration Advantages: 1.Transactions can be quickly tailored to reflect customer needs 2.Additional transactions can be configured without coding 3.Transactions can be enabled/disabled on a need basis 4.Mapping details can be added/adapted for new or updated schemas without coding 5.Simpler version control of source code for each customer 6.Consistent approach to handling the XML generation of the transaction 7.Schemas and transaction definitions held in memory so performance is excellent
Rule Driven Business Logic
SFDC vs. WMS
COLLECT WMS Warehouse Management
Logistics and Inventory Logic Warehouse & Inventory
Location Management - Structure Company C1 C2 Site S1 S2 S3 S4 S5 S6 Warehouse W1 W2 W3 Locations L1 L2 L3 Zones
Location Management Location Type Bulk, Inspect, Retain LPN, Forward-pick, Etc. Allocate, Receive, Stage, etc. Putaway Task Created Default Dimensions L/W/H, Volume, Weight. UoM for each Location Type Capacity By Location Type Container Type Max Quantity
Location Management Location Dimensions L/W/H, Volume, Weight. UoM for each Temperature High / Low Humidity High / Low Storage Type
Location Management Zones Location From / To Level From / To Used for Pick assignment Used for Vehicle / Task assignment
Allocations ERP Authorizes Sales Orders, Jobs, Transfer Orders WMS Allocates What is to be Picked Allocation Strategies FEFO FIFO Smallest Quantity Customer Shelf Life can be Considered Strategies Easily Added / Modified
Allocation Strategies
Allocation Strategy Sequencing
Lot Expiry Rules
Packaging Types Defined per Item Full Pallet Cases Bundles Inner pack / outer pack SKU’s Used in Picking to Optimize number of Pieces to Pick
Container Tracking Item ID’d as Packaging Materials Packaging – Used to Package. e.g.- 5 gal plastic pail for jam (implicit) Warehouse Type – pallets, tote for Shipping (explicit) Partner Inventory Account – Customer, Vendor, Sub- Contractors Shipment-to: Increases Account Balance Return-from: Decreases Account Balance Supported in All Transactions – Internal / External Internal – In-use and On-hand Tracked
Overview - WMS All Typical Warehouse transactions supported Multiple methods available for some transactions Security determines what options available to each user Language by User
Inventory - WMS Inventory Status – real-time – where is inventory, how much do I have Physical Count Print inventory and other labels
Inventory - WMS Inventory Status – real-time – where is inventory, how much do I have Manual Replenishment Additional to Automated Physical Count Print inventory and other labels
License Plating Manage inventory with license plates Efficient – single scan of LPN to: o Putaway a pallet (container) o Move pallet from location to location o Pick a pallet for WIP Issue, MTO or SO ship o Greatly Simplifies Count Processes
Purchase Receiving - WMS Receive by Item, or List Receive to “Staged”, review/QA then Commit to ERP Vessel Receipts Inbound ASN Supported Print labels – during receipt or on demand
Lot Characteristics
Work in Process WO picklist on handheld Issue by item rather than from list Reverse issues – re-label WIP receipts to inventory Label print on demand
Touch Screen
Touch Screen Job Reporting
Work Station Work order linked to a production station Define number of SKU’s / Pallet Auto number (LPN) each Case Auto generate label for each Case Option to batch / pre-print Case labels Auto generate lot number Scan any Case at Wrap to Generate Pallet Label
Job Assignment to Work Station
Recording and Verifying
Current Status of Pallet
Example Case Label
Example Pallet Label
Quality Control ERP Knows Lot is Under Advisement WMS Controls What Can be Done with the Lot Controls Actions Based upon Status Codes LPN / Pallet Lot Level (to be added to next release )
Status Codes
LPN Status
Status by Lot
Quality Status Update
Warehouse stock level management Replenishment Management
Replenishment Configuration
Manual Replenishment
Replenishment Report
Task Management Trucks defined – high lift, low lift, hand, etc. Zones of Operation Defined Vehicle Capacities Defined Today: Putaway Tasks Planned: o Cycle Count o Replenishment
Task Allocation
Wave Pick Paperless Picking etc. Order Picking Process
Paperless Picking – WMS Orders Released by ERP Orders displayed in due date sequence Can also be viewed by: o Pick zone o Customer Orders can be unassigned by supervisor Eliminate pick paperwork
Pick Zones Location From / To Level From / To Used for Pick assignment User sees only Orders and Lines to be picked from their assigned zone(s)
Paperless Picking – WMS Sequencing by due date Color coded for ease of selection o Red : past due o Green : due today o Yellow : due tomorrow o White : 2 or more days in future
Picklist Display / Sort Option
Picklist Sort Options Location Sales Order Line Location-Package Type
Simple Ship – WMS Picklist on Handheld Pick by Line or Location sequence Edit pick – remove picked item, qty Commit to ERP
SO Wave - Pick and Packout Pick to ship carton, or Multiple orders in one wave thru warehouse Typically small items Pick to cart or tote then bring to packout station for transfer to ship carton(s )
SO Wave – Touch Packout Station Pick to tote on handheld Drop tote on gravity conveyor Packout tote to ship carton(s) Print ship label Print ship papers Ship SO or add to Load and Ship Load
SO Pick to Pack Single SO at a time Picklist display options: o SO Line sequence o Warehouse location sequence o Heavy to light item sequence Pick directly into ship container(s) (LPN) Order can be split to multiple pickers Typically larger items and / or order size
SO Pick to Pack - Edit What has been done can be undone
SO Ship – Load & Ship SO can be shipped singly SO (one or many) can be assigned to a load Load can be shipped as truck leaves dock All SO’s on load updated to ERP Can record: trailer and seal number Print carrier labels Can’t fit all picked to load – transfer to next Shipment Send ASN
Shipping Paperwork As Product Is Picked We Know: Item Numbers Weights No. of Packages – Including Type of Package and Content of Each Customer Requirements Paperwork Format, Cross Dock Requirements, etc. Item Properties – Hazardous, etc. Collect Can Print: Pack List: Line Item or Container Version BOL – Per Order, Consolidated by Ship-to, Master BOL NAFTA Certificate or Origin Proforma / Commercial Invoice – for Customs Clearance Shippers Export Declaration Hazardous Materials Declaration All from Data Comes from ERP
Shipping - Special Needs Sysco, McDonalds, IHOP, Starbucks, Loblaws, etc. Meet their spec: Label, Packlist, BOL, etc., or Face charge backs, loss of business Key to success in their world = ACCURACY picked = labeled = shipped = paperwork/ASN Enforce scan as picking occurs – turn off key entry Confirm – QA review of what has been picked Enforce scan of LPN’s onto load – unique bar code option – turn off key entry
Shipping - Special Needs Labels LPN / pallet content labels Shipping label – unique to their specification BOL and Pack lists Direct to store versus to DC
MTO – Pick and Pack – WMS Functions the same as SO Pick to Pack
MTO - Load and Ship – WMS Same process as SO Load and Ship Ship a single order, or Ship the load Print all Shipping Papers
MTO – Receive – WMS Functions the same as PO receive
MTO Ad-Hoc
Pallet Picked to Transfer
Load Planning Load planning - Create Truck Loads Assign Orders to Loads Can Assign in Drop Off Sequence Planned Load can be picked-as-planned Employee Scheduling - Assign Orders to Pickers All Orders on One Drop to One Picker Individual Orders to Individual Pickers Split Orders Across Multiple Pickers By: Warehouse Location Code Sequence Limit What Can Be Picked by Order - Line
Load Planning
Location Management Bulk inventory Rack based inventory Quick pick / pick face Replenishment Bulk/Rack to pick face Rotation FIFO Smallest quantity – free up space
COLLECT WMS Optional
Clippership / UPS / FedEx Pass SO and pick data to Clippership Clippership rates and prints waybill label Pick up rate and waybill number(s) Pass to ERP when SO is shipped
Time & Attendance and Labor Direct & Indirect Labor Time In-Out Employee mode – does not allow date / time change Clock-in rules – early, late rules enforced Touch, Mobile, PC formats
Time & Attendance and Labor Supervisor mode – allows date / time change
COLLECT® Architecture
Client ◦ Windows Mobile 5, 6, Pocket PC 2002 ◦ PC / PC touch for some transactions Desktop ◦ Configuration ◦ PC based transactions Server ◦ Communications management ◦ To / from Client ◦ To / from the ERP system DSS ◦ Mapping ◦ Data synchronization Service Queue ◦ Transactions packaging to ERP, , etc. Database Components
Technical Environment
COLLECT / ERP Integration
Client - Mobile
Questions