HMA MATERIALS

Background l Asphalt – Soluble in petroleum products – Generally a by- product of petroleum distillation process –Can be naturally occurring l Tar –Resistant to petroleum products –Generally by-product of coke (from coal) production

Background l First US hot mix asphalt (HMA) constructed in 1870’s –Pennsylvania Ave. –Used naturally occurring asphalt from surface of lake on Island of Trinidad l Two sources –Island of Trinadad –Bermudez, Venezuela

Background l Each lake asphalt source very consistent –Used solubility test to determine source » Insolubles differed substantially between sources l Demand for paved roads exceeded the supply of lake asphalts in late 1800’s –Led to use of petroleum asphalts

Petroleum-Based Asphalts l Asphalt is waste product from refinery processing of crude oil –Sometimes called the “bottom of the barrel” l Properties depend on: –Refinery operations –Composition crude source-dependent Gasoline Kerosene Lt. Gas Oil Diesel Motor Oils Asphalt Barrel of Crude Oil

Asphalt Cement Components l Asphaltenes –Large, discrete solid inclusions (black) –High viscosity component l Resins –Semi-solid or solid at room temperature »Fluid when heated »Brittle when cold l Oils –Colorless liquid –Soluble in most solvents –Allows asphalt to flow

Refinery Operation FIELD STORAGE PUMPING STATION LIGHT DISTILLATE HEAVY DISTILLATE PROCESS UNIT ASPHALT CEMENTS FOR PROCESSING INTO EMULSIFIED AND CUTBACK ASPHALTS STILL AIR BLOWN ASPHALT STORAGE TOWER DISTILLATION REFINERY RESIDUUM OR GAS PETROLEUM SAND AND WATER CONDENSERS AND COOLERS TUBE HEATER MEDIUM DISTILLATE

Types l Asphalt cements –Generally refinery produced material –Air blown asphalt cements l Cutbacks –Asphalt cements “cut” with petroleum solvents l Emulsions –Mixture of asphalt cement, water, and emulsifying agent

Cutbacks l Rapid cure (RC) (Naphtha or Gasoline) –High volatility of solvent –Tack coats, surface treatments l Medium cure (MC) (Kerosene) –Moderate volatility –Stockpile patching mix l Slow cure (SC) (Low viscosity oil) –Low volatility –Prime coat, dust control

Emulsions l Emulsifier gives surface charge to asphalt droplets suspended in water medium –Anionic »Negative charge »Alkaline »Good with limestones (positive charge) –Cationic »Positive charge »Acid »Good with silica gravels (negative charge)

Purchasing of Asphalt Cements l Need to be able to specify desirable characteristics l “Desirable characteristics” have evolved over time and with increasing technological advances l Purchasing requires specifications

Early Specifications l Lake Asphalts –Appearance –Solubility in carbon disulfide l Petroleum asphalts (early 1900’s) –Consistency »Chewing »Penetration machine l Measure consistency

Penetration Testing l Sewing machine needle l Specified load, time, temperature 100 g Initial Penetration in 0.1 mm After 5 seconds

Penetration Specification l Five Grades

Viscosity Graded Specifications

Viscosity: the ratio between the applied shear stress and the rate of shear.  Definition

Types of Viscosity Tubes Asphalt Institute Tube Zietfuchs Cross-Arm Tube

Testing Absolute viscosity –U-shaped tube with timing marks & filled with asphalt –Placed in 60C bath –Vacuum used to pull asphalt through tube –Time to pass marks –Viscosity in Pa s (Poise)

Table 1 Example AC 2.5AC 40 AC 2.5AC 40 Visc, 60C , Visc, 135C Penetration Visc, 60C<1,250 <20,000 Ductility

Penetration Grades AC 40 AC 20 AC 10 AC 5 AC Viscosity, 60C (140F) AR AR 8000 AR 4000 AR 2000 AR 1000

Aggregates Usually refers to a soil that has in some way been processed or sorted.

Excavation

Crushing

Transportation

Sizing Stockpiling

Desired Aggregate Properties Toughness Soundness Deleterious Materials Gradation

Soundness Before After

l Aggregate Gradation –The distribution of particle sizes expressed as a percent of total weight. –Determined by sieve analysis Gradations

Mechanical Sieve Individual Sieve Stack of Sieves

Mechanical Sieve Stack in Mechanical Shaker

* Uniformly graded - Few points of contact - Poor interlock (shape dependent) - High permeability * Well graded - Good interlock - Low permeability * Gap graded - Only limited sizes - Good interlock - Low permeability Types of Gradations

Aggregate Size Definitions l Nominal Maximum Aggregate Size –one size larger than the first sieve to retain more than 10% l Maximum Aggregate Size –one size larger than nominal maximum size

Percent Passing control point restricted zone max density line maxsizenommaxsize Sieve Size (mm) Raised to 0.45 Power

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