Handling Units A Practical QM Experience by Jim Sachse
Overview McCormick implementation scope, logistics process Handling Unit Definition Implementation overview Problems and fixes Handling unit - positives
McCormick Business Global leader in spices, seasonings, & flavors Based in Baltimore In operation 114 years 8,100 employees Vertical integration: Ingredients, Industrial, Retail
McCormick Implementation Go-live June, 2002: 4.6C Eight locations Wide scope of implementation: QM, WM, MM, PP-PI, FI, CO, SD, HR Single Client Own largest customer Batch managed
Handling Unit Definition Modified shipping unit Includes packaging Contains relevant material information: batch, mat’l, s/n Unique, client level, identifiers Managed through deliveries Large number of transactions
HU vs Storage Unit Ability to be nested Integrated history
HU History – screen print
HU vs Storage Unit Ability to be nested Integrated history Includes packaging & instructions
HU vs Storage Unit Ability to be nested Integrated history Includes packaging & instructions R/3 object can be linked
McCormick Justification Pallet tags & bar codes Client level numbering Material tracking capabilities
QM/WM Implementation Wide inspection scope Goods receipt inspections supported? “Insp. for HU” indicator set Types 01 & 04
MM Screen print
QM/WM Implementation Wide inspection scope Goods receipt inspections supported? “Insp. for HU” indicator set Types 01 & 04 Additional insp. types required: Z1, Z4
QM/WM Implementation Wide inspection scope Goods receipt inspections supported? “Insp. for HU” indicator set Types 01 & 04 Additional insp. types required: Z1, Z4 SAP Enhancement QAAT0001 EXIT_SAPLQAAT_002 include ZXQAAU01 EXIT_SAPLQMHU_001 include ZXQAAU04 EXIT_SAPLQPL1_005 include ZXQAAU02
QM/WM Implementation Stock transfer inspections Between plant: Type 08 Enhancement QAAT0001 Internal post to QI with lot: Type Z8 V51F_CREATE_INSPECTION_LOT Source inspections Manufacturer’s Part Number Material Enhancement QPL10001 Goods movements VLMOVE
1 2 VLMOVE Screen print 1
VLMOVE Screen print 2 4 3
VLMOVE Screen print 3
ZVLMOVE Screen print 1 3 1 2
ZVLMOVE Screen print 2 5 4
ZVLMOVE Screen print 3
QM/WM Implementation Recurring inspection: Type 09 Stock requirements list: MD04
HU Opportunities Links to inspection lot
HU attach to lot screen
HU Opportunities Links to inspection lot Reference to sample
HU ref in sample screen
HU Opportunities Links to inspection lot Reference to sample Ease of goods movements
HU Opportunities Links to inspection lot Reference to sample Ease of goods movements HU History
HU History – screen print
HU Opportunities Links to inspection lot Reference to sample Ease of goods movements HU History Detailed tracking
ZPR26 Screen print
HU Opportunities Links to inspection lot Reference to sample Ease of goods movements HU History Detailed tracking Object Linking
QN Screen print 1 1
QN Screen print 2 2
QN Screen print 3 3
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