Wireless Innovations Improving Productivity 1 2 Improved Productivity Additional Production Output CORRECT ISSUES Immediate Communications DISPLAY ISSUES.

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Presentation transcript:

Wireless Innovations Improving Productivity 1 2 Improved Productivity Additional Production Output CORRECT ISSUES Immediate Communications DISPLAY ISSUES Visual Display Software ANALYZE ISSUES Graphs and Reports PREVENT ISSUES Corrective Action VT3000 Innovative Wireless System For the Production Floor WWi

Immediate Communications Visual Management Automatic Data Collection Visual & Audio Andons Real Time Performance Visibility Factory Floor Communication Andons Real Time Performance Screens Visual Factory Automated Data Capture OEE

Eliminate Production Looses Recover Lost Production Time Minimizing Production Disruptions – Reduce Downtime Identifying & Immediately Correcting Production Abnormalities Immediate Communications of Production Issues Visual Management Performance Feedback to Line Operators View Equipment or Production Station Status View Line Status & Plant Status Enterprise Status Easily Identify Process Bottlenecks/ Areas for Improvement / Track Week to Week Improvements Automatically Capture Performance Data Significantly Improving the Accuracy /Timeliness/Consistency/Completeness of the Data Factory Floor Communication Andons Real Time Performance Screens Visual Factory Automated Data Capture OEE

VersaCall’s Customer’s include … Factory Floor Communication Andons Real Time Performance Screens Visual Factory Automated Data Capture OEE

Supports All Manufacturing Environments Machine Centers Moving Assembly Lines & Stationary Assembly Operations Packaging Line Cell Manufacturing Process Flow Lines Production Lines Factory Floor Communication Andons Real Time Performance Screens Visual Factory Automated Data Capture OEE

VersaCall Success Stories Turning Lost Downtime Into Productive Time Qualifying Root Cause of Issues for Process Improvement Visual Management - One Screen Complete Line Visibility Efficient and Timely OEE Reports Improves Output Factory Floor Communication Andons Real Time Performance Screens Visual Factory Automated Data Capture OEE 8 Hours of Downtime Turned Into Productive Time – 1 st Month 250 Calls 1 st Week - 70% Related to Material Issues Individual Assembly Line Status Line Output Takt Time Performance Actual vs. Target Lost Production Time Individual Work Zone Status Eliminated All Manual Data Collection – Immediate OEE Reports

Financial Return – Payback 2 to 6 Months Financial Paybacks Are Realized From: Reducing Downtime – Immediate Communications of Issues Reducing Set-Up Time Automated Data Collection Real Time Monitoring of Production Status – Identifying Abnormalities Complete System Start at $4,995 Customer Example –System & Payback VT3000 System - $10,100 Control Unit [Server] with Receiver 10 Input Modules – Call Stations 1 Repeater Large Screen Display Software 2 Way Radio Transceiver Financial Payback – 3.2 Months (Annual Return $37,500) 30 Incidents [10 Per Shift] – Total Plant – All Shifts - 4 Minute Savings Per Incident 3 Employees Affected Per Incident Templates at Available For Calculating ROI Factory Floor Communication Andons Real Time Performance Screens Visual Factory Automated Data Capture OEE

New Andon Technology Un- Parralled Performance Visibility LED Light is completely Programmable Innovations in Visual Management 1

System Overview 1 Factory Floor Communication Andons Real Time Performance Screens Visual Factory Automated Data Capture OEE System Repeater Wireless Powered System Receiver Input Modules VT 3000 Std Control Unit / Server REAL-TIME SCREENS SMART PHONES, TABLETS & REPORTS

Call Station Input Module Call Station - Battery or Powered Captures Response Time to Issues  Introduces a Whole New Concept of Support Accountability Also Escalates and Routes Messages Until Acknowledgement  Every Request for Support is Logged in Database [Time and Date Stamped ]  Provides Visibility of Support Personnel Response Performance to the Production Floor  Innovative Zigbee Wireless “Mesh” Technology  NEMA 4-sealed housing / Membrane Switch Buttons  Contains 4 Switch Contacts  Up to 1250 Units per System – 6000 Monitoring Points in Control Unit [Server]  Communication Path for Each Individual Button is Programmable Factory Floor Communication Andons Real Time Performance Screens Visual Factory Automated Data Capture OEE DigiMesh Technology Forms It's Own Network

Production Status Module Three State of the Art Technologies Two Components Ultimate Flexibility Wireless Connection Factory Floor Communication Andons Real Time Performance Screens Visual Factory Automated Data Capture OEE Production Status I/O Module Positioned On/Near Equipment Configurable Production Status Touch Screen Module Positioned Near Operator DigiMesh Wireless Bluetooth Android

Production Status Module – Touch Screen & I/O Module Module Features Configurable Touch Screen Display Captures the Responding Individual w/ NFC Technology Module Retrieves Data for Look Up List Wireless Configuration Set-Up & Changes Supports Wireless Bar Code Scanners Clear Alarms/Actions from Different Modules Full Communication Capabilities Full Touch Screen Keyboard & Key Pad Factory Floor Communication Andons Real Time Performance Screens Visual Factory Automated Data Capture OEE Configurable Screens VESA Mounting Patterns Supports Multiple Stand Options Bench Stands Floor Stands Equipment Mounts

Additional Modules Unit Factory Floor Communication Andons Real Time Performance Screens Visual Factory Automated Data Capture OEE Wireless Switch Contact Module – Input Module Moving Assembly Module 1 Wireless Simple Inputs Normally Open/Closed Fully Programmable Repeater Wireless Controls Module I / O Module 1 Wireless Full Communications Simple to Use – One Button to Signify Work Complete Captures Assembly Performance within Assembly Line Automatically Resets 1 Wireless Machine Interface 4 Inputs 7 Outputs Inputs Can Control Outputs 1 Wireless Activate Lights Horns Speakers Inputs Can Control Outputs Program remotely

Primary Applications 1 Factory Floor Communication Andons Real Time Performance Screens Visual Factory Automated Data Capture OEE Machine Monitoring Applications Captures Lot Number or Production Run Performance Information Captures Scrap by Reason Code / Downtime by Reason Code Andons & Communications Audio & Visual Andons Immediate Communications of Issues Wired & Wirelessly Activated Modules Moving Assembly Line Simple – Operator Input Measures Each Segments Performance Identifies Pacing Segment Stationary Assembly Operations Measures Assembly Activity Against Standards Visibility Status of Assembly Activity Immediate Communications of Issues OEE Complete System – Data Capture to Reporting Eliminates Manual Data Collection Critical Visibility for Addressing Issues

Output Modules 1 Factory Floor Communication Andons Real Time Performance Screens Visual Factory Automated Data Capture OEE Audio Andons - Wireless Horns MP3 Player - Up to 105 dB Any Sound / Tune / Music Andon Lights Sizes Up to 100MM Poles up to 10’ + Vehicle Mounted Display Forklifts, Tuggers, Lift Trucks Wireless 2 Way Radio Transceiver Supports Up to 8 Channels On- Site Paging Transmitter On-Site Pagers 2 Lines - Easy to Read

Completely Integrated Visual Andon Systems A New Dimension in Visual Communications for the Production Floor - Virtual Panel IV Display Software Fully Integrated Andon Systems From Input Modules to Displays Factory Floor Communication Andons Real Time Performance Screens Visual Factory Automated Data Capture OEE Input Modules Production Schedule Production Activity Status Communications Support Request Virtual Panel IV Software New Panel Software Systematic Panel Generation Process Wizard Guides Panel Development Significant Reduction in Panel Creation Time Improved Options in Panel Development Choices Easy Correction Feature VP IV Software Right Sizes to Device – Same Screen on a Smart Phone as Large Screen Display

Linking Communications With Visual & Audio Andon Notification Un-Paralleled Performance Visibility Factory Floor Communication Andons Real Time Performance Screens Visual Factory Automated Data Capture OEE Operator / Cell / Equipment Performance Material Support Line Performance Production Floor Android & iPad Tablets Smart Phone KPI’s

Visual Messaging & Virtual Panel IV Software Layout Options / Flexibility Type of Information Displayed Plant Wide Information Messages Factory Floor/ Line Performance Status Real Time Performance Status What is Displayed Text, Images, Scrolling Messages, Counts, Duration Calculations, Conditional Messages, States, Formulas How Information is Displayed Choose Font Size, Font Types, Font Color, Flashing Panel or Flashing Letters, Real Time Update Rates Where / How Long / Sequence of Information Target Specific Areas Entire Plant User Friendly Tools Complete Set of Tools to Easily Configure Displays Factory Floor Communication Andons Real Time Performance Screens Visual Factory Automated Data Capture OEE

VersaCall Reporting Software II Software That Produces Trend and Comparison Graphs & Reports That Are Easy to Create and Change Features Automatic Report Generation Feature Reports Automatically Created for Shift, Day, Week - Sent Directly to Your Clear /Concise Graphs & Report Formats Immediately Spot Issues & Root Causes – Simple Red/ Yellow / Green Designations Financial Performance Impacts Feature Reports that Profile the Cost of Downtime & the Cost of Scrap Configure Custom Reports & Graphs Adding In Your Own Title & Logo Apply Standards & Target References Pull Reference Standards for Existing Databases or Look Up Tables Using Data Look Up Manager Extensive On Screen Help Menus Factory Floor Communication Andons Real Time Performance Screens Visual Factory Automated Data Capture OEE VersaCall Reporting II Software Developing Graphs & Report Step by Step Graph Development Only 8 Steps to Create a Final Graph Systematic and Visual Approach Uses Icons & Checked Boxes Interactive Steps

Moving Forward - Identifying Your Application Step 1 - Start Small - Identify One or Two Critical Problem Areas Step 2 - Put together a System Solution for the Identified Problem Areas Core System Input Modules Output Modules Real Time Screens Reports & Graphs Step 3 - Work with VersaCall to Develop an Application Profile Lay Out a Solution for Addressing the Problem Areas - Including the Financial Justification Factory Floor Communication Andons Real Time Performance Screens Visual Factory Automated Data Capture OEE