Proficy* Maintenance Gateway Close-the-loop Between Your Plant Floor and Plant Maintenance Systems

©2008 GE Fanuc Intelligent Platforms All Rights Reserved What are the challenges today when applying maintenance practices….

©2008 GE Fanuc Intelligent Platforms All Rights Reserved Current Practices: NOT State-of-the-Art Reactive Maintenance (Run the assets to failure then fix them!) – Causes UNPLANNED downtime – On average, unplanned downtime exceeds 20% of the total downtime in a plant -OR- Calendar-based Preventive Maintenance (Ex: “first Monday of every quarter”) – Will underestimate need – leading to unplanned downtime – Or, will overestimate need – leading to unnecessary costs

©2008 GE Fanuc Intelligent Platforms All Rights Reserved How to Increase Plant Reliability Strategy should include being PROACTIVE! – Critical maintenance actions should be focused on PREVENTING unplanned downtime Establish an “agile” infrastructure between the plant and the enterprise – prevent any delays in the implementation of the chosen strategy Move Away from Being Only REACTIVE to Asset Failures!

©2008 GE Fanuc Intelligent Platforms All Rights Reserved What is a Proactive Strategy? PREVENTING failures by scheduling maintenance at appropriate intervals – based on asset criticality and failure histories of components (MTTF,MTTR, etc.) -AND/OR- PREDICTING imminent failures based on “symptoms” and attending to them BEFORE they occur – especially, to eliminate downtime of critical, capacity- constraining assets!

©2008 GE Fanuc Intelligent Platforms All Rights Reserved How to increase Plant Production Readiness Maintenance Practices Reduced Failure Rate Increased Plant Availability Increased Plant Production Readiness Increased Asset Reliability Reduced Downtime Start Here

©2008 GE Fanuc Intelligent Platforms All Rights Reserved “Appropriate” Preventive Maintenance Step 1: Set a threshold for USAGE to drive Preventive Maintenance based on prior failure histories Step 2: Collect data from the machines regularly to compute USAGE Step 3: Order Preventive Maintenance when the actual USAGE exceeds the threshold Schedule Maintenance Based on the USAGE of the Assets to Avoid “Under” or “Over” Maintaining Assets

©2008 GE Fanuc Intelligent Platforms All Rights Reserved Predicting Failures If the trend is undesirable (“emerging failure symptoms”), there is a potential for a failure Prevent such failures by ordering maintenance and executing the maintenance activity with agility – even while the machines are still producing! Understand the “Health” of Critical Machines by Continuously Monitoring the Trend of Key Process Variables and Derivatives

©2008 GE Fanuc Intelligent Platforms All Rights Reserved “Real-Time” is of the Essence! Your “Right Mix” of Strategies Must be Implemented with Minimal Latency for Maximum Agility Agile Infrastructure: Minimize Forward-Loop Latency through real-time plant integration to Enterprise Asset Management Systems and Reverse-Loop Latency through real-time tracking of MTTR Forward-Loop Latency – the loop starting from data collection in the plant to generation of a maintenance Work Order in the Enterprise Asset Management System Reverse-Loop Latency – the loop starting from the generation of a maintenance Work Order in the Enterprise Asset Management System to the closure of that order

©2008 GE Fanuc Intelligent Platforms All Rights Reserved How do we help you do this …….

©2008 GE Fanuc Intelligent Platforms All Rights Reserved Proficy Maintenance Gateway Monitors the Health of All Your Assets – All the Time Raw Process Data Stored and Contextualized by Equipment & Events Maintenance Work Orders Created, Viewed and Closed Data Flow

©2008 GE Fanuc Intelligent Platforms All Rights Reserved Proficy Maintenance Gateway System maps GE Fanuc Software to your Maintenance System Configuration wizards walk you through building your rules –Rules can be time or event-based and can be edited at any time Rules configured and maintained by maintenance or production personnel in the plant Allows You – in the Plant – to Configure Your Maintenance Rules

©2008 GE Fanuc Intelligent Platforms All Rights Reserved Proficy Maintenance Gateway Leverage the Plant Model in GE Fanuc software to navigate the complexity of Maintenance Work Orders (WO) Access all the information you need for each asset –Operating locations of equipment –Stores, repair shops and vendors for equipment –Equipment-related costs, histories, failures, etc… –Un/stocked spare parts –WO-related information Your Window to All Asset Maintenance and Production Performance Information

©2008 GE Fanuc Intelligent Platforms All Rights Reserved Proficy* Maintenance Gateway Machine downtime, states, cycle times Cycle counts Machine process variables Etc. List of open work orders, PMs, Job Plans, failure history, MBTF Maintenance Work orders Proficy Portal Reports Preventive Maintenance Work Orders Job Plans Failure History Maximo EAM Proficy Maintenance Gateway Plant Floor Data (CBM, Sensors, PLC, HMI SCADA, etc.) Proficy Historian Proficy Plant Applications

Harbor Statement The information presented is intended to be an outline of general product direction and it should not be relied on in making a purchasing decision. The information on the roadmap is for information purposes only, and may not be incorporated into any contract and is not a commitment, promise or legal obligation to deliver any material, code, or functionality. The development, release, and timing of any features or functionality described for our products remains at our sole discretion.

©2008 GE Fanuc Intelligent Platforms All Rights Reserved Plant Adaptors PMG 1.0 PMG Architecture PMG Database MAXIMO PMG Server MAXIMO Adaptor SAP Adaptor Infor. Adaptor Proficy Listener OPC DA Listener Plant X Listener Proficy Server PMG Intelligence Engines Data MSMQ Action MSMQ PMG Action Agent PMG Monitor PMG Business PMX Viewer PMG Administrator PMG Control Panel Enterprise AdaptorsPlant Adaptors Note 1: The green boxes represent the adaptations for PMG 1.0. Note 2: The dotted lines in the diagram refer to a data exchange between components, against continuous lines which refer to direct interaction.

©2008 GE Fanuc Intelligent Platforms All Rights Reserved Summarizing Your Steps to Transformation Formulate the “Right Mix” of Reliability- Centered strategies that is appropriate for YOUR plant – Will include, Preventive, Predictive and Reactive Maintenance – Focus to minimize unplanned downtime Implement the “Right Mix” by MAXIMIZING AGILITY in the forward and reverse loops – Use real-time integration from the Plant to the Maintenance System and real- time tracking of MTTR Continuously monitor and improve the “Right Mix” to optimize the Cost of Reliability, maximize Plant Availability and increase Plant Production Readiness! Move away from a “Reactive-Only” Maintenance Strategy