2. 2 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Agenda Proficy Plant Applications What it is What it gives you Why customers are using it Solution Walk-Through

3. 3 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Proficy Plant Applications is a suite of powerful application modules that allows manufacturers to make business sense out of plant data in real-time.

4. 4 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Plant ManagerProductionFinanceQualityMaterialsLean/6 SigmaOperatorMaintenance Plant Reporting/Intelligence – Compliance – Continuous Improvement – Supply Chain Integration/EAI Production Data with Context Reporting, Visibility & Analytics Operational Excellence Real-Time Execution True Capabilities Demand Visibility Access to accurate, timely production data is no longer optional. It’s essential.

5. 5 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Utilization of plant assets Quality of products produced Agility of production processes Integration between production and business systems Manufacturing costs and productivity Proficy Plant Apps is… Focused on improving:

6. 6 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Proficy Plant Apps is… C onfigured to match your manufacturing and business processes Extensible using standard tools Easier to use, maintain and evolve than custom solutions Easier to train users for larger- scale adoption –implementation, roll-outs and support Continually enhanced through input from global users across multiple industries Configurable, off-the-shelf, packaged solutions

7. 7 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Universally applicable Proficy Plant Apps is… Our unique architecture supports a wide variety of discrete, batch, continuous and hybrid manufacturing processes –Mixing, forming, processing, assembly, painting / coating, packaging, etc… and supports the production of many different types of products –Foods, beverages, paper, chemicals, plastics, components, assemblies, etc… This ability to support all production environments is essential when driving a standard solution and is a key reason Proficy has been chosen by many customers Material Handling AutomotiveForest Products Water/ Wastewater Power Generation Metals Machine Tool Pharmaceuticals/ Life Sciences Food & Beverage Packaged Goods Oil & Gas/HPIPackaging Applications Process DiscreteContinuousHybrid

8. 8 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Proficy Plant Apps delivers results on the shop floor and in the business office and gives you a powerful, reliable system to tackle today’s challenges and stay ahead of tomorrow’s.

9. 9 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Proficy Plant Apps gives you… Knowing your Objectives –Production, Quality and Cost Targets –Specifications, Recipes, Schedules, Orders –Materials, Methods Tracking your Status –Event Detection with Reason Code capture –Automated and Manual Data Collection –Non-conformance Alerting; Enunciation Analyzing your Performance –Automated Reporting & Analysis Giving you the Information to Take Action Real-time information and control of your plant’s performance by: Objectives Analysis Status Action Real-Time Historical

10. 10 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Proficy Plant Apps gives you… The context needed to interpret what’s happening on the shop floor

11. 11 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Proficy Plant Apps gives you… Universal Web Information Client Proficy Plant Apps Modules Historian HMI / SCADA Other Ctrls & I/O PLM/EAM PAM/RM&D And Other Other GE Fanuc Solutions An Open & Layered system architecture Complete, open offering works in harmony with all GE Fanuc products or when integrating other products –Preserves customers’ existing automation infrastructure –Reduces system costs Non-intrusive to controls layer systems

12. 12 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Proficy Plant Apps gives you… A single, integrated data model for all applications All applications utilize the same data model –No customer database development All installations utilize the same data model –Reusable from plant to plant Scalable implementations –Small to large-scale systems –Few to many Proficy Plant Applications

13. 13 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Plant Apps’ ability to interpret happenings on the shop floor and translate them into specific, meaningful information delivers value to many different users throughout your organization.

14. 14 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved VP Manufacturing Control and visibility to all aspects production for all plants globally Use common KPIs to benchmark plants to drive performance improvement & productivity Control and visibility to all aspects production for all plants globally Use common KPIs to benchmark plants to drive performance improvement & productivity Production and Line Supervisors LeanSixSigma & Quality Teams Reduce & track scrap thru early warning Selectively handle quarantine of finished goods thru multilevel genealogy access Foundation for CI projects Reduce & track scrap thru early warning Selectively handle quarantine of finished goods thru multilevel genealogy access Foundation for CI projects Production & Quality reporting by shift and crew Production & process data Production & Quality reporting by shift and crew Production & process data Value across your organization Proficy Plant Apps gives you… Finance / Controller Maintenance IT Team (Plant & Corp) Plant Management Control and visibility to all aspects of production environment Increase collaboration between departments Reduce and better control of costs (mfg, labor, maintenance, & inventory) Control and visibility to all aspects of production environment Increase collaboration between departments Reduce and better control of costs (mfg, labor, maintenance, & inventory) Increase user satisfaction Application consolidation and re-plat-forming Integrated production environment with enterprise Supportable and maintainable solution Decrease shadow IT projects Increase user satisfaction Application consolidation and re-plat-forming Integrated production environment with enterprise Supportable and maintainable solution Decrease shadow IT projects Use collected information to invest on high ROI CAP X projects Measure results of CAP X projects Use collected information to invest on high ROI CAP X projects Measure results of CAP X projects Use MTTR & MTBF to improve operations Top ten hitter report on demand Foundation for TPM initiatives Use MTTR & MTBF to improve operations Top ten hitter report on demand Foundation for TPM initiatives

15. 15 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Plant Apps’ modular design and scaleable architecture allow users to tailor a solution to their environment and easily expand as needed. Let’s walk through the modules…

16. 16 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Proficy Architecture

17. 17 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Proficy Plant Applications Architecture Business Operations (ERP) SAPORACLEPRISMMFG-ProJDEIFS Plant Operations Real Time Data Historian PLCDCSSCADAWi-FiRF-IDBar Code Interface Historians with Plant Floor Data Sources Enterprise Systems Integration ISA 95 B2MML, ODBC ProficyOSI-PIIP21HPDInSQLSQL Proficy Plant Applications MES & Production Management

18. 18 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Proficy Plant Applications Architecture Plant Operations Real Time Data Historian PLCDCSSCADAWi-FiRF-IDBar Code Interface Historians with Plant Floor Data Sources Enterprise Systems Integration ISA 95 B2MML, ODBC ProficyOSI-PIIP21HPDInSQLSQL Proficy Plant Applications MES & Production Management Business Operations (SAP) PP-PIMMQMPMXmIIAPO

19. 19 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Proficy Plant Applications Architecture Business Operations Plant Operations Proficy Plant Applications MES & Production Management Real Time Data Historian Execution Model Defines: Business Rules That Control The Flow Of Materials Through The Plant Event Model Relates: Plant Floor Events to the Plant Model (by Time & Event) Plant Model Defines: Plant Equipment & How it’s Organized Product Model Defines: Materials, Products, Specifications, Recipes & Procedures

20. 20 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Proficy Plant Applications Architecture Business Operations Plant Operations Proficy Plant Applications MES & Production Management Real Time Data Historian Execution Model Defines: Business Rules That Control The Flow Of Materials Through The Plant Event Model Relates: Plant Floor Events to the Plant Model (by Time & Event) Plant Model Defines: Plant Equipment & How it’s Organized Product Model Defines: Materials, Products, Specifications, Recipes & Procedures

21. 21 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Proficy Plant Applications Architecture Business Operations (ERP) Event Model Plant Model Efficiency Quality Production Batch Execution Batch Execution Batch Analysis Batch Analysis Process Workflow Process Workflow Reporting Maintenance Gateway Maintenance Gateway Product Model Execution Model Plant Operations Real Time Data Historian Overall Equipment Effectiveness for Plant & Equipment (OEE) In-Process & Finished Product Quality Control, SPC/SQC Production Scheduling, Material Tracking & Consumption Batch Execution, Recipe & Specification Management Batch Process Optimization & Analysis A Number of Manual or Machine Steps with a Logical Execution Path Use Of Real-Time Information for Predictive & Preventative Maint. Real-Time Operating Reports & Management Level Reporting

22. 22 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Proficy Plant Applications Architecture Business Operations (SAP) Batch Process Optimization & Analysis Use Of Real-Time Information for Predictive & Preventative Maint. Real-Time Operating Reports & Management Level Reporting In-Process & Finished Product Quality Control, SPC/SQC Overall Equipment Effectiveness for Plant & Equipment (OEE) Production Scheduling, Material Tracking & Consumption Batch Execution, Recipe & Specification Management Event Model Plant Model Efficiency Quality Production Batch Execution Batch Execution Batch Analysis Batch Analysis Process Workflow Process Workflow Reporting Maintenance Gateway Maintenance Gateway Product Model Execution Model PLCDCSSCADAWiFiRF-IDBar Code SAPORACLEPRISMMFG-ProJDEIFS PP-PIMMQMPMXmIIAPO Plant Operations Real Time Data Historian PLCDCSSCADAWi-FiRF-IDBar Code ProficyOSI-PIIP21HPDInSQLSQL A Number of Manual or Machine Steps with a Logical Execution Path Batch Execution Batch Analysis

23. 23 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Proficy Plant Applications Architecture Business Operations (SAP) Event Model Plant Model Efficiency Quality Production Batch Execution Batch Execution Batch Analysis Batch Analysis Process Workflow Process Workflow Maintenance Gateway Maintenance Gateway Product Model Execution Model PLCDCSSCADAWiFiRF-IDBar Code SAPORACLEPRISMMFG-ProJDEIFS PP-PIMMQMPMXmIIAPO Plant Operations Real Time Data Historian PLCDCSSCADAWi-FiRF-IDBar Code ProficyOSI-PIIP21HPDInSQLSQL Data Mart Reporting Portal MS Excel Reporting

24. 24 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Proficy Plant Apps Application Modules: –Efficiency Management –Quality Management –Production Management –Batch Management A suite of powerful application modules that allows manufacturers to make business sense out of plant data in real-time.

25. 25 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Proficy Efficiency Track and monitor production and your manufacturing efficiency Track downtime, waste, production counts, user-defined events, OEE (Overall Equipment Effectiveness) Automatically or manually associate events with a specific cause on a real-time basis Analyze production history and solve root cause problems Summarize and analyze data in the context of production events such as by equipment, by product, or by personnel (hour, shift and day) for improvement Correlate events and reasons to actual production operations (historical process data) Capture Actions taken to resolve issues from operators to have complete picture Support real-time decision-making with web-based dashboards and reports. Web-based analysis and visualization – real-time decisions Powerful extensions to Microsoft Excel Report scheduling and viewing capabilities Detailed Production data for long term analysis

26. 26 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved The Value of Efficiency Management Optimize Utilization of plant equipment, people, and materials through a comprehensive manufacturing driven KPI’s Efficiency/OEE identifies the true potential of existing plant and machinery. !Efficiency/OEE helps understand link between money and machines! Efficiency/OEE can track the performance of investments from commissioning into steady state of operation. Identify and Improve areas that are causing operational inefficiencies Minimize scheduled and unscheduled downtime events Reduce waste and rework Improve machine run-time effectiveness Efficiency/OEE measure can be used to make sure that the performance of the equipment satisfies the original business case for purchase. Make data-driven decisions on best practices, capital expenditures, and process improvement initiatives Gain insight into production operations by shift, equipment or product Evaluate operations over any period of time Efficiency/OEE can be used to save companies from making inappropriate purchases, and help them focus on improving the performance of machinery they already own. Link capital expenditures to expected profitability improvements

27. 27 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Efficiency example

28. 28 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Proficy Quality Control your product quality and improve your process capability Apply product specifications and recipes to production processes Create intelligent alarms for abnormal conditions Integrate with Production Management Ensure that only quality materials are consumed Ensure only quality products are shipped Analyze data to solve root cause problems Correlate quality data from across the process Integrate process data and laboratory data Capture, summarize and analyze manufacturing and quality data in the context of production events such as batch, lot, item, serial number, time period and more Develop reports and dashboards for real-time decision making Meet Regulatory Requirements Secure Audited Product Specification Management Secure Audited Data Management Configurable Electronic Signature Capabilities

29. 29 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved The Value of Quality Management Improve first pass quality Improve real-time visibility and alarming Reduce rejects / downgrades Reduce customer complaints / returns Avoid major quality “upsets” Avoid and/or contain costly product recalls Lower the cost of quality Verify quality standards of raw materials and suppliers Reduce effort and time to collect quality data Reduce effort to research complaints and quality “upsets” Optimize your processes Integrate process data and quality data in real-time Increase manufacturing agility Automate New Product Introduction (NPI) processed down to plant floor Reduce time-to-market for new products

30. 30 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Quality example

31. 31 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Proficy Production Control your Production Schedule and Optimize Material Flow in real-time Ideal touch point for ERP Integration Track progress against production schedules View Production and Inventory Levels in real-time Enable intelligent alarming schedule deviation, inventory levels, and raw material consumption. Control material staging and the flow of in-process products based on product specific routings, inventory, quality, and process information Provide Comprehensive Product Genealogy Tracking Track “as-built” specifications, materials, quality, routing, and process data. Enable upstream and downstream traceability across any process type Continuous, Discrete, Batch, Hybrid Provide Comprehensive Product Genealogy Tracking Track “as-built” specifications, materials, quality, routing, and process data. Enable upstream and downstream traceability across any process type Continuous, Discrete, Batch, Hybrid Support real-time decision-making with web-based dashboards and reports. Provide comprehensive view of schedule, genealogy, specifications, and materials over the web Detailed data available for long term analysis Birth History Product Recall

32. 32 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Improve Agility and Predictability Of Production Processes Integrate quality, materials, inventory, and schedules Respond to changing production conditions in real-time with intelligent alarming Close loop with control systems for automated product changeover, routing, and production reporting Lower Manufacturing Costs Provide real-time visibility to schedules and material requirements Reduce material consumption Reduce order overruns and shortages Reduce raw material and in-process inventory requirements Reduce Latency Between Plant Systems and Business Systems Integrate Production Schedule, BOM, and Quality Specifications with Business Systems Close loop with Business Systems to improve responsiveness to production order changes and special customer requests Communicate production status to Business Systems in real-time Prevent Customer Complaints and Contain Product Recalls Prevent sub-standard raw materials from being consumed Prevent sub-standard products from being shipped Respond to customer complaints quickly and reliably Limit the scope of recalls with detailed and accurate genealogy data The Value of Production Management

33. 33 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Production example

34. 34 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Proficy Batch Analysis Track Independent Batch as Prescribed By ISA S88 Standards –Operation –Procedure –Phase Extract and Analyze Relevant data in context –Context of Crew, Batch, Schedule –Context of Extended core Proficy Solutions –Efficiency, Quality, Production –Specifications Visualize and Report on results –Reports –Summary, Batch Time Line –Trending and Analysis –Cycle Time Analysis, Batch Trending / Comparisons Interfaces with commercially available S88 Batch Execution systems

35. 35 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Understand and control batch variances Integrate quality, materials, inventory, and schedules Respond to changing production conditions in real-time with intelligent alarming Close loop with control systems for automated product changeover, routing, and production reporting Lower Manufacturing Costs Provide real-time visibility to schedules and material requirements Reduce material consumption Reduce order overruns and shortages Reduce raw material and in-process inventory requirements Reduce reporting administration time Powerful analytical tools, reports, and a generic interface to several commercially available batch execution systems. Extend typical batch execution systems with powerful off-the-shelf reporting and analysis capabilities Prevent Customer Complaints and Contain Product Recalls Prevent sub-standard raw materials from being consumed Prevent sub-standard products from being shipped Respond to customer complaints quickly and reliably Limit the scope of recalls with detailed and accurate genealogy data The Value of batch analysis

36. 36 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Example batch analysis

37. 37 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Standard analytical production reports

38. 38 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Plant ManagerProductionFinanceQualityMaterialsLean/6 SigmaOperatorMaintenance Plant Reporting/Intelligence – Compliance – Continuous Improvement – Supply Chain Integration/EAI Plant Applications Maintenance Gateway Data Mart Enterprise Connector Plant Applications The Foundation for Enterprise Application Solutions

39. 39 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved Proficy Plant Applications Enterprise Applications for 2008

40. 40 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved You have to play to win…. With: Value of Proficy TM Power of

41. 41 GE Fanuc ©2008 GE Fanuc Intelligent Platforms All Rights Reserved