Advantech PAC Introduction 2013.August

Agenda PAC introduction Advantech PAC solutions Advantech PAC software ADAM-5000 series APAX series Advantech PAC software APAX architecture APAX I/O modules features Advantech PAC application reference

PAC Introduction

Industrial Automation Evolution

Computing & Capabilities Reliability & Scalability PAC Product Position Computing & Capabilities PLC : Programmable Logic Controller (Siemens, Mitsubishi, Omron) PAC : Programmable Automation Controller (Advantech, NI, Beckhoff) PC PAC PLC Highlight Our PAC have PLC controller reliability & PC Computing capability Reliability & Scalability

PAC: Single Control Platform Save System Hardware Cost Save System Integration Effort No Communication Issue between PC and PLC Industrial PC PLC ARC refers to this multi-functional control platform as the Programmable Automation Controller or PAC. (Click) Where all of the traditional control domains are integrated in a single platform. (Click) A common development platform, tagging and single database (Click) All tied to device, control, or motion network. (Click) Domain specific solutions are converging to improve performance, as OEMs, system integrators, and end users have been demanding such an integrated platform for some time. PAC One Control Platform

Common Development Platform PAC: Single Development Software Logic HMI Database Vision Motion Common Development Platform International Software Standard: IEC 61131-3 (SoftLogic) ARC refers to this multi-functional control platform as the Programmable Automation Controller or PAC. (Click) Where all of the traditional control domains are integrated in a single platform. (Click) A common development platform, tagging and single database (Click) All tied to device, control, or motion network. (Click) Domain specific solutions are converging to improve performance, as OEMs, system integrators, and end users have been demanding such an integrated platform for some time. Source: ARC Advisory Group

Advantech PAC Solutions

Advantech’s PAC Fixed I/O Expansion (4 or 8 slot) ADAM-5510: 80188 CPU, DOS ADAM-5550: GX2 CPU, Win CE ADAM-5000 I/O Modules Flexible I/O Expansion (Up to 32) APAX-5570/5571: Celeron M CPU, WinXPE, WinCE APAX-5520/5620: Xscale CPU, WinCE APAX High Density I/O Modules

and Networking in a Single Platform Programmable Automation Controller – APAX Series Integrating Control, information Processing and Networking in a Single Platform CANopen Controllers - APAX-5620 Controllers - APAX-5000 series Unique Dual Controllers Architecture for HMI/SCADA and I/O tasks APAX PAC Series Changeable Controllers and Couplers Couplers -APAX-5570 Series Versatile I/Os Flexible Expansible Topology Modular, hot swappable I/O design

APAX: Completely Modular I/O Choose appropriate amount of I/O modules for your need APAX-5001 APAX-5002

APAX: Real-Time I/O Control Performance High APAX PAC PLC Other PAC IO handling & control software execution performance Low I/O Points Notes : Under 2048 pts of DI/O & AI/O

Build Distributed Control Architecture (Fewer Controller) APAX: Flexible Expansion Topology Tree/Star Topology Line/Bus Topology Build Distributed Control Architecture (Fewer Controller) Using Crossover or Ethernet Switch between I/O module backplanes Using Fiber Optical Switch to increase distances Remote expansion with Local Bus performance

Save Current I/O Module Investment APAX: Changeable CPU with Same I/O APAX-5570, 5571 APAX I/O modules APAX-5520, 5620 Save Current I/O Module Investment APAX-6572, 6550

Advantech PAC Software

Software Options for Advantech PAC Two solutions for different programmers PC-based Controller: open platform PAC: built-in SoftLogic software (KW) PC-based Controller PAC

Advantech IEC 61131-3 SoftLogic Software Development Environment: MultiProg Real-time performance (1 ms) Off-line simulation & online download Runtime Engine: ProConOS Built-in in Advantech PAC controller No need extra payment for license Structure Text (ST) Ladder Function Block (FB) Sequential Function Chart (SFC) Instruction List (IL)

Advantech Batch Control Solution APAX/ADAM Controller with KW KW SoftLogic Package (Built-in) Sequential function chart programming Auto-tuning PID FB(temp/flow control) Ramp/Soak configuration & FB

Auto-Tuning PID Control Users won’t need to set up the P, I, D parameters when Auto-Tuning is enabled

Batch Control: Ramp/Soak Control output following the pre-defined Set Point Programming (SPP) profile Refer to Honeywell HC900 function block Soak Each profile contains several segments Each segment can trigger multiple events Ramp

KW Batch Control Configure Interface Set Point Programmer (SPP) Setup Display Maximum 100 Segments Maximum 50 Profiles

Process in Sequence for Batch Add Ingredient Recipe Analog Parameter Time Chart Furnace/Reactor Add ingredients Close Furnace Door Purge Heat-Ramp/soak Profile Cooling-Ramp/soak Open Door Complete Mixer/Purge Reaction Post Process

KW Batch Control Function Block Sequential Function Chart SPP Function Block SPEV Function Block

APAX Architecture

1. Compact PAC Controller Cost-effective PAC Development environment KW SoftLogic eVC and .NET Up to 32 I/O modules VGA, USB, LAN, and serial CF card (storage)

APAX-5520/5620 XScale PXA270 520 MHz (RISC CPU) 64 MB SDRAM, 512 KB battery backup RAM Windows CE I/O Logic programming tool: (1) eVC and NET library for PC-based programming (2) IEC 61131-3 KW SoftLogic APAX-5520 APAX-5520 APAX-5620 LAN Ports 1 2 Serial Ports 1 x RS-485 2 x RS-485 CAN Interface - VGA & USB Yes CF Card Slot APAX-5620

2. High Performance PAC Controller Celeron M, Atom CPU Development environment KW SoftLogic VC/C++ and .NET Up to 32 I/O Modules DVI/VGA, USB, LAN, serial and audio SD and CF card (storage) For high advance application in production line or local site, customer must install one PC & controller at field site & control panel inside . APAX 5000 high performance PAC APAX 5570 XPE and 5571XPE adapt Intel Celeron M processor , DIN-Rail mounting , XP embedded OS & real time IO local bus design to fulfill this advance application . ….

APAX-5570/5571 Intel Celeron M 1 GHz (APAX-5570XPE) 512 MB DDR2 DRAM 1 MB battery backup RAM 1 x RS-232, 1 x RS-422/485 4 x USB, 2 x Giga LAN DVI-I supports DVI and VGA for dual display Front-side SD card slot for data storage Front-side battery for battery backup RAM and RTC Audio Interface for alarm Supports Windows WES2009, WinCE Control software: (1) eVC and NET library for PC-based programming (2) IEC 61131-3 KW SoftLogic Battery SD card

Integration Ability on Open Platform SCADA software integration AStudio Integrate with Video and Audio NVS-3510 Video Converter NVS-3520 Video Server USB Wireless communication interface

3. Dual Controllers Architecture APAX-5570/5571 - HMI Software - Communication - Data logging - Database/Recipe - Video and Audio APAX-5520/5620 - Critical I/O Control Seamless Integrated Platform

4. Backup System Two controllers with the same control program When master controller fails, slave controller will take over immediately Guarantee system continuously running

5. Remote I/O System Connect to PC, PLC, HMI, APAX controller via supported protocol Ex: Modbus/TCP, Ethernet/IP, Profinet, etc. Daisy-chain expansion

APAX Remote I/O Solution I/O Modules APAX-5013 8 x RTD APAX-5017 12 x AI APAX-5017H 12 x High Speed AI APAX-5018 12 x Thermocouple APAX-5028 8 x AO APAX-5040 24 x DI APAX-5045 12 x DI, 12 x DO APAX-5046 24 x DO APAX-5060 12 x Relay APAX-5080 4/8 x Counter Coupler Up to 32 I/O module

Coupler Feature: Flexible Topology APAX I/O APAX I/O APAX I/O Ethernet Switch APAX-507x APAX I/O Remain real-time performance Benefit: Decrease coupler number (Fewer IP address used)

APAX I/O Module Features

APAX I/O Modules AI AO DI DI/O DO AI Counter Relay APAX-5017, 5017H

Same Certification as PLC: Guaranteed Reliability APAX I/O: Certification EMC (Electromagnetic Compatibility) EMS (Noise immunity): testing according to IEC 61000-4-2 ~ 61000-4-6 EMI (Emitted interface) testing according to EN 55011 class A Shock Resistance testing according to IEC 60068-2-27 Vibration Resistance (Operating) testing according to IEC 60068-2-6 and IEC 60068-2-64 High/Low Temperature testing according to IEC 60068-2-1, IEC 60068-2-2 and IEC 60068-2-3 I/O Module Characteristic Curve design according to IEC 61131-2, type 1 Same Certification as PLC: Guaranteed Reliability

APAX I/O Features: High Density I/O Hot-Swap I/O AI/O: 12 channels, DI/O: 24 channels Save installation space Hot-Swap I/O Insert/remove modules without shutdown system Save operation cost Flexible Range for Analog Modules Each channel configured with different range Save stock cost Ch0: 10 V Ch1: 4 ~ 20 mA Ch2: K-type T/C

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