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Single-Loop PID Controllers All Watlow single-loop auto-tuning temperature and time/temperature profiling controllers are available in 1/32, 1/16, 1/8.

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Presentation on theme: "Single-Loop PID Controllers All Watlow single-loop auto-tuning temperature and time/temperature profiling controllers are available in 1/32, 1/16, 1/8."— Presentation transcript:

1 Single-Loop PID Controllers All Watlow single-loop auto-tuning temperature and time/temperature profiling controllers are available in 1/32, 1/16, 1/8 and 1/4 DIN sizes. Agency-approved Watlow single-loop, auto-tuning temperature controllers automatically set PID control parameters for optimum system performance. Manual settings also permit on-off, P, PI or PID control modes. Watlow's time/temperature profiling (ramping) controllers set new standards of performance. All are available with a broad range of industry standard I/O and communication options. All Watlow single-loop controllers are designed and manufactured to withstand harsh industrial environments and come with a three-year warranty for CONTROL CONFIDENCE®. These single-loop PID controllers are complete with auto-tune for easy setup and both compatible for environmental chamber and semiconductor manufacturing applications.. Applications Industrial Applications ControllerDIN SizeProfiling EZ-ZONE® PMEZ-ZONE® PM1/16 and 1/32 DIN panel EZ-ZONE STEZ-ZONE STDIN-Rail or 1/16 and 1/32 DIN panel SERIES F4PSERIES F4P1/4 DIN Panel SERIES 988/9891/8 DIN Panel SERIES SDSERIES SD1/32 DIN Panel SERIES 96SERIES 961/16 DIN Panel SERIES 981/9821/8 DIN Panel SERIES PDSERIES PD1/4 DIN Panel SERIES 988/989SERIES 988/9891/8 DIN Panel SERIES 981/982SERIES 981/9821/8 DIN Panel

2 EZ-ZONE® Integrated Controllers Watlow's EZ-ZONE® controllers decrease design and assembly time, require less panel space, minimize system complexity and best of all, lower the total cost of ownership. Because these products are modular and scalable, you only pay for what you need. You can order the EZ-ZONEs in multiple configurations giving you the flexibility to standardize on the product platform to solve your wide range of application needs. EZ-ZONE features include RoHS compliance by design, TRU-TUNE®+ adaptive control and a variety of industrial communication protocols including EIA 485, EIA 232, EtherNet/IP™ and Modbus® TCP.

3 SERIES F4 Controllers High Performance PID Temperature/Process Controller Watlow's SERIES F4 controllers offer high performance PID control tailored for environmental chamber or furnace and oven applications. With one or two loops of control, along with industry leading control features, including cascade, differential, and ratio control, Watlow's SERIES F4 controllers are ideally suited for your most demanding control applications. Applications Environmental chambers Furnace and oven Electronics and semiconductor equipment Processing industries

4 SERIES F4 Controllers

5 SERIES SD Temperature Process Controller Cost Effective Temperature Process Control The SERIES SD family of temperature process controllers offers easy to use, accurate, reliable PID control at an affordable price. These single loop panel mount products include a universal sensor input and up to three outputs that can be configured as heat (indirect) or cool (direct) PID control outputs or as process and deviation alarms. Applications Plastics Packaging Electronics and Semiconductor Equipment Processing Industries Life Sciences

6 SERIES SD Temperature Process Controller

7 SERIES 96 Controllers High Performance PID Temperature/Process Controller Watlow's SERIES 96 is a powerful 1/16 DIN dual display controller that offers many advanced functions. With one universal sensor input, a second auxiliary input and up to four outputs, the SERIES 96 can be programmed to support the most demanding applications for temperature/process control. Applications Plastics Packaging Electronics and semiconductor equipment Processing industries Life sciences

8 SERIES 96

9 SERIES PD Controllers High Performance Temperature/Process Controller with Web Server and EtherNet/IP™ Available in single or dual loop versions, the DIN-rail mounted SERIES PD controllers are ideally suited for a wide range of temperature and process control applications where the operator interface is supported over a network or the internet. The SERIES PD is also suitable for applications where the temperature and process control must be integrated with other automation equipment including a programmable logic controller (PLC). Support for EtherNet/IP™, Modbus® TCP and PCCC protocols ensures robust and easy-to-implement solutions for machine integration with a variety of automation vendors' products. The built-in web server supports key functions including operation, alarm monitoring and configuration directly from standard web browsers. The SERIES PD can also generate e-mail messages for remote alarm notification. Applications Plastics Packaging Electronics and semiconductor equipment Processing industries Life sciences

10 SERIES PD Controllers

11 SERIES 988/989 Controllers Watlow's Series 988/989 is truly an innovation in the control field. The Series 988/989 is the first to combine so many key features into a single, 1/8 DIN size package. No other control offers the flexibility, compact size and durability of the Series 988/989. This control meets a wide variety of needs in the process industries. Its broad range of I/0 options allows control of virtually any process variable. From the long list of product features, the Series 988/989's ability to provide single unit cascade control of a process is perhaps the most unique. The Series 988/989 is the only 1/8 DIN control with this feature. Other features include heater current monitoring, remote set point input, differential or ratio control. Valve control via slidewire feedback is another popular feature. The Series 988/989 has all the standard characteristics has the auto- tuning capabilities and increased the alarm functionality. The Series 988/989 offers several unique control algorithms.

12 Features and Benefits: Greater application versatility with two universal analog inputs and one event input Fits easily into confined areas because of compact size (4.06 inch, [103 mm], behind panel depth) Improved control through fast 1OHz sampling rate Remote operation with serial communications, Windows Configuration Software and Modbus Precise valve control with slidewire feedback input, which controls valve position Smooth process control due to burst firing output Signal conditioner power supply eliminates need for an external device Watertight and corrosion resistance due to NEMA 4X front panel (IP65 equivalent) Watlow Series 988/989 Control

13 SERIES 981/982 Controllers The Watlow SERIES 982 vertical 1⁄8 DIN-ramping controller and its companion, the horizontal SERIES 981, offer four-file / 24-step program capability, or easy-to-use non-ramping set point operation. The controller is designed with most typical programming needs in mind. The SERIES 981/982 is among the most easy-to-use ramping controllers. Ramping operations include four files with six steps in each file. Programming options include ramp-rate or time-based profiles, guaranteed soak deviation, program looping and program status selection after power outage. The files may be linked to create a single 24-step program. The primary analog input accepts 11 different thermocouple types, RTD or scalable process inputs. A second analog input can be factory configured for a slidewire feedback input common in gas valve control. With up to two event inputs, the SERIES 981/982 offers remote program start or hold capability and allows the operator to program a wait-for event. The SERIES 981/982 is packaged with a NEMA 4X front panel to withstand harsh environments, four inch case depth and touch-safe wiring terminal.

14 Features and Benefits Four files / 24 steps Designed to meet the needs of most ramping applications Auto-tuning One-step tuning of system parameters for easy operation Optional dual auxiliary outputs Flexible time-based events or alarm outputs Optional retransmit of set point or process variable For master programmer or chart recorder connection Hardware and software parameter lockout options Provides several levels of operator security NEMA 4X front panel Provides watertight corrosion resistance 10Hz sampling rate and burst-fire control Smooth, accurate control of the process Slidewire feedback Interfaces with most slidewire input positioning devices SERIES 981/982 Controllers


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