Complete process and discrete manufacturing system to plan, execute and improve production Fit SMBs with different sizes and biz models Support plastic.

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Presentation transcript:

Complete process and discrete manufacturing system to plan, execute and improve production Fit SMBs with different sizes and biz models Support plastic molding, paper converting, food and beverage, apparels and user-defined processes Run on mobile scanners, browsers & windows to fit environments Run on premise and on the cloud to fit business requirements Run on multiple servers to enhance security and performance 1 iCube Manufacturing

ck 2 For integrators / emerging manufactures Implement ‘Work Order’ to track manufacturing works from start to end Pre-define manufacturing processes to perform specific manufacturing details Pre-define workflows to include specific processes for products with different manufacturing criteria Pre-define what products to be produced with what workflow It routes production works through the pre-defined processes and control them to meet rules and delivery consistency

Fl 3 ‘Work Order’ to track works from start to end 1.Enter WO or convert from SO 2.Approve 3.Pick materials from WH and transfer to the first process in WIP 4.Transact & transform materials 5.Transfer output to next process 6.Repeat step 3 to 5 for all processes 7.Transfer products, remaining materials and defects to corresponding warehouse Revision history Create / revise WO Approve stock products pick mat’l process 1 QA process n

4 ‘Mfg Subcontracting’ to leverage capacity Lower entry barrier for investment and production cost Leverage mfg capacity, ability and geographical needs Support turnkey and process sub-contracting Tie subcontracting work orders with related POs Allow contractors to update order progress/status online Support turnkey and supplied materials Enhance “Work Order” with subcontracting features

5 Scale to fit business needs Speed transactions and cut errors with “Mobile Scan” Schedule, process and cost works at work center level with “Shop Floor Control” Plan materials and manufacturing resources to meet master schedule with “Material Planning” and “Capacity Planning” Define /control item setup and store specification / docs with “Item Master” and “Bill-of-Material” Track and control products from definition to release with “Product Release”

ck 6 ‘Scan’ to speed trans & cut errors Process manufacturing transactions Process manufacturing transactions Receive materials to WC from warehouse Receive materials to WC from warehouse Receive phantom/assemblies from last WC Receive phantom/assemblies from last WC Issue phantom/assemblies to next WC Issue phantom/assemblies to next WC Issue FG / excess materials to warehouse Issue FG / excess materials to warehouse WIP inquiry WIP inquiry Process inventory transactions Process inventory transactions PO receipts, Put away PO receipts, Put away SO sick, SO ship SO sick, SO ship WH transfer, Bin transfer, Count, Adjust WH transfer, Bin transfer, Count, Adjust IC issue, IC receipt, Internal use IC issue, IC receipt, Internal use Item inquiry, Bin inquiry Item inquiry, Bin inquiry

ck 7 ‘Shop Floor Control’ to detail WIP trans Enhance ‘Work Order’ with features to track manufacturing details by process -Break down WIP by work centers and associate to mfg processes -Link work centers to machine/tooling and labor to cost -Implement bin to work centers to track and visualize inventory in WIP Schedule daily production works by work center with resource allocation Ease capacity planning

ck 8 Production Scheduling to allocate resources to works Schedule WO process to WC and allocate tooling to machine Schedule WO process to WC and allocate tooling to machine Drag & drop a process to a WC at start time & auto fill ending time Drag & drop a process to a WC at start time & auto fill ending time Reschedule pending processes to make room for urgent works Reschedule pending processes to make room for urgent works View calendar for other compatible WCs to ease allocation View calendar for other compatible WCs to ease allocation Calendar show daily works in 30- min time bucket Calendar show daily works in 30- min time bucket View completed & pending works in full calendar year View completed & pending works in full calendar year

ck 9 ‘Material planning’ to plan materials Generate master schedule from firm orders and sales forecast entry Generate master schedule from firm orders and sales forecast entry List component requirement and shortage per period List component requirement and shortage per period Allow to try different scenario and select the best version to proceed Allow to try different scenario and select the best version to proceed Generate recommended POs to ERP or iCube ePO for approval Generate recommended POs to ERP or iCube ePO for approval

ck 10 Capacity planning Generate master production schedule by work center Come up constraints in all work centers and the affected work orders Calculate processing time per WC to fulfill master schedule Auto schedule other compatible and available work centers to reduce constraints

ck 11 ‘Item Master’ to define/control/manage items a management system to define, create and maintain items a management system to define, create and maintain items a workflow to approve controlled items with required docs a workflow to approve controlled items with required docs specs, part no. (engineering, mfg, customer & vendor) specs, part no. (engineering, mfg, customer & vendor) docs, pictures, where-use & BOM, ECO, knowledge... docs, pictures, where-use & BOM, ECO, knowledge... control item creation to meet predefined specification control item creation to meet predefined specification

ck 12 ‘BOM’ to design/define/release multi-level BOM A tool to ease multi-level BOM A tool to ease multi-level BOM design BOM Workflow BOM Workflow create -> revise -> approve -> notify Versions for discrete and process manufacturing Allow multi-approval online for R&D, production, OEM customers and contractors etc. Link to Engineering Change Orders ( ECO )

ck 13 Product Release Workflow Workflow -Define product -> revise -> approve -> archive and notify Track interaction w/ R&D Track interaction w/ R&D -submit, rejects, reasons and revisions -Log requests, approval, communication, reasons... Update “BOM” & “Item Master” with related docs and trans

ck 14 Insight for continuous improvement Understand performance -Failure rate by product and process -Actual versus forecast, schedule, plan and estimates -Accuracy of item specification and system parameters … -Vendor delivery performance and product/service quality Knowing “what-if” -Constraints with different planning scenario -Product cost with different manufacturing options Fine tune system parameters -Machine setup (startup time, cycle time, tooling …) -Purchase / manufacturing lead time, buffer stock -Cost allocation (indirect cost, overhead …)

Fl 15 Workflows define, control & ease works forecast -> material + capacity planning forecast -> material + capacity planning enter WO or convert from SO enter WO or convert from SO approve WO approve WO schedule and assign labor, machines/tools… schedule and assign labor, machines/tools… pick material from WH pick material from WH transfer to WIP transit transfer to WIP transit receive to process receive to process transform inventory, track cost, log yields, defects, reasons, note, communication... transform inventory, track cost, log yields, defects, reasons, note, communication... (at work center level with ‘Shop Floor Control’) (at work center level with ‘Shop Floor Control’) generate bar-code traveler to next process generate bar-code traveler to next process complete and transfer prod/material -> WH complete and transfer prod/material -> WH Revision history Forecast, Plan Create WO Approve Schedule by process pick mat’l process 1 QA stock products process n WOmrp/cp shop floor

du 16 Complete, scalable, versatile User definable and custom processes for manufactures in different industries Track revisions w/ order details, attachments, when, whom, reasons to ensure traceability Run on mobile PDAs, computers, on premises, on the cloud to fit work requirements Install on one or more application and database servers to provide scalable performance and capacity Visible, consistent and versatile workflows, from document control to shop floor control, planning and improvement Scalable solutions from emerging integrators to factories

du 17 Further enhancements Implement iCube Supply1st to integrate operation workflows for sales, shipments / deliveries; purchase, receipts, payment; customer and vendor collaboration Implement iCube Customer1st to integrate and streamline workflows for services, returns, repair, reworks and provide customer collaboration Implement iCube WMS to structuralize warehouse, integrate mfg with other inventory transactions within such as reworks, picking, packing, shipping, delivery, transit etc.

18 iCube Supply1st End-to-end workflows to define works, streamline processes and deliver consistency Sales related workflows eSO, Mobile Sales, PO2SO, Customer Portal, Shipment Control, Delivery Control Purchase related workflows ePO / ePR, Receipt Control, Vendor Portal Payable eVoucher

19 iCube WMS A warehousing system to manage inventory and logistics A warehousing system to manage inventory and logistics A scalable solution from scanning to featured warehouses A scalable solution from scanning to featured warehouses Level 1: Mobile scan, Mobile tran Level 1: Mobile scan, Mobile tran Level 2: Warehouse Plus Level 2: Warehouse Plus Level 3: 3PL Level 3: 3PL A complement to Sage SMBs to make A complement to Sage SMBs to make processes agile processes agile transactions mobile transactions mobile warehouses versatile warehouses versatile

20 iCube Customer1st Manage services from start to end, in-house/offsite/contracting help-desk, customer / vendor returns, repair, credit, upgrades, service sales request -> approve -> subcontract -> dispatch -> field service -> replace -> pick -> ship -> receive -> receive -> repair, replace -> pick -> ship -> credit Track parts, labors & service time; defects, causes & resolution Analysis defects, measure quality, generate corrective actions

21 Endless solutions to SMBs that involve Inventory Starship link Mobile tran 3PL WMS Warehouse plus Mobile scan eSO ePO/ePR eVoucher Customer portalVendor portal Shipment control Workflows Mobile sales Delivery control Sage ERPs Material planning Item master Capacity planning BOM / eBOM Shop floor control Work order / eWO Sub-contracting Production quote Manufacturing Product release Mobile scan RMA Depot repair Field service Self service RTV Service contracting Service center Services Mobile scan

22 Enlighten SMBs Making works mobile, processes agile, businesses versatile businesses versatile