Learning & Development Industrial Business Learning & Development 3 Adhesive Families Thin Bonding : Adhesive Platforms & Formats.

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Presentation transcript:

Learning & Development Industrial Business Learning & Development 3 Adhesive Families Thin Bonding : Adhesive Platforms & Formats

Learning & Development Industrial Business Learning & Development 3 To Understand Thin Bonding: Stop thinking in terms of product numbers –Over 245 Laminating/Adhesive Tape Products Gives customers and converters options for liners, adhesive thickness, double-coat formats Start thinking in terms of adhesive families –Three Primary Application Groups –Three Lead Families

Learning & Development Industrial Business Learning & Development 3 A Quick Refresher Course Rule of thumb –Thin Tapes = Thin Substrates Foams are an exception –Look for substrates that are: Flexible Relatively lightweight Fairly smooth Thin

Learning & Development Industrial Business Learning & Development 3 Double-Coated vs. ATT Double-Coated Tapes –Thicker (3-10 mil) –Less conformable –Easier dispensing –Level-winding possible –Lower temp resistance –“Removable” –Reinforces substrate Transfer Tapes –Thinner (1-5 mil) –More conformable –More difficult dispense –No level-winding –Higher temp resistance –“Permanent” –Doesn’t reinforce substrate

Learning & Development Industrial Business Learning & Development 3 Adhesive Technology Platforms Unique to 3M Highly Differentiated Step Ladder of Offerings (Good/Better/Best) Three Application Groupings: –High Surface Energy & Harsh Environments –Low Surface Energy & Challenging Surfaces –General Industrial, U.V. Resistant, Cold Temp

Learning & Development Industrial Business Learning & Development 3 Adhesive Performance Adhesion to Metal and environmental performance Adhesion to Plastics

Learning & Development Industrial Business Learning & Development 3 Adhesive Comparison

Learning & Development Industrial Business Learning & Development 3 Environmental Resistance

Learning & Development Industrial Business Learning & Development 3 New Rubber Adhesive 600 AcrylicRubber Adhesive Type Higher Temperature and Durability Use for harsh environments Higher Adhesion Quick Stick

Learning & Development Industrial Business Learning & Development 3 HSE & Harsh Environments Temperature, Solvent & Shear Performance Typical adhesion levels 100MP 200MP 220 Lead Family: 200MP 100HT New

Learning & Development Industrial Business Learning & Development 3 Adhesive Attributes 100HT Adhesive –Up to 500 o F heat resistance, short term (350 o F long term) –Use for ultra high temperature. Automotive, Electronics & Aerospace 100MP Adhesive –Up to 450 o F heat resistance, short term (320 o F long term) –Excellent solvent resistance and adhesion to HSE materials 200MP Adhesive –Up to 400 o F heat resistance, short term (300 o F long term) –Very good solvent resistance; excellent adhesion to HSE materials 220 Adhesive –Up to 350 o F heat resistance, short term (250 o F long term) –Good solvent resistance and adhesion to HSE materials

Learning & Development Industrial Business Learning & Development 3 Primary Products: Adhesive Transfer Tapes 100HT Adhesive –9082 (2 mil on 55# Densified Kraft liner) –9085 (5 mil on 55# Densified Kraft liner) 100MP Adhesive –9460PC (2 mil on 58# Polycoated Kraft liner) –9469PC (5 mil on 58# Polycoated Kraft Liner) 200MP Adhesive –467MP (2 mil on 58# Polycoated Kraft liner) –468MP (5 mil on 58# Polycoated Kraft Liner) 220 Adhesive –9502 (2 mil on 58# Polycoated Kraft liner) –9505 (5 mil on 58# Polycoated Kraft Liner)

Learning & Development Industrial Business Learning & Development 3 Primary Products: Double-Coated Tapes 200MP Adhesive –9492MP (2.5 mil D/C polyester on a 58#PCK liner) –9492B (2.5 mil D/C black polyester on 58#PCK liner) –9495MP (4.8 mil D/C polyester on 58# PCK liner) –9495MPF (4.8 mil D/C on a 2 mil polyester liner) –9495FL (4.8 mil D/C with double liner- HDPE/58#PCK) –9495B (4.8 mil D/C black polyester on a black PET carrier) –9495BF (4.8 mil D/C black polyester on a 2 mil PET liner) –9598BF (7.5 mil black D/C polyester on 2 mil PET liner) 220 Adhesive –9553 (3.5 mil double-linered membrane switch spacer) Blue = new products

Learning & Development Industrial Business Learning & Development LSE & Challenging Substrates Temperature, Solvent & Shear Performance Typical adhesion levels LSE MP Lead Family: 300LSE 600 New 340

Learning & Development Industrial Business Learning & Development 3 Adhesive Attributes 350 Adhesive –Up to 450 o F heat resistance, short term (300 o F long term) –Excellent solvent resistance and adhesion to LSE materials 300LSE Adhesive –Up to 300 o F heat resistance, short term (200 o F long term) –Very good solvent resistance; excellent adhesion to LSE materials, especially powder coats & oily metals 300MP /300 Adhesive –Up to 250 o F heat resistance, short term (150 o F long term) –Good solvent resistance, adhesion to LSE; excellent for foam laminations 340 Adhesive –Up to 180 o F heat resistance, short term (150 o F long term) –High initial tack; good adhesion to many foams 600 Rubber Adhesive –Up to 150 o F heat resistance short term (120 o F long term) –Excellent adhesion to difficult substrates, Very high initial tack

Learning & Development Industrial Business Learning & Development 3 Primary Products: Adhesive Transfer Tapes 350 Adhesive –9482PC (2 mil on 58# Polycoated Kraft liner) –9485PC (5 mil on 58# Polycoated Kraft Liner) 300LSE Adhesive –9471LE (2 mil on 58# Polycoated Kraft liner) –9453LE (3.5 mil on 58# Polycoated Kraft Liner) 300MP Adhesive –9770 (2 mil on 58# Polycoated Kraft liner) –9774 (4 mil on 58# Polycoated Kraft Liner) –6032, 6035, 6038 for low-fogging/automotive applications 300 Adhesive –9471/927 (2mil on 60# Densified Kraft liner –9472/950 (5mil on 60# Densified Kraft liner) 600 Adhesive –9934XL (4 mil on 60# Densified Kraft liner)

Learning & Development Industrial Business Learning & Development 3 Primary Products: Double-Coated Tapes 350 Adhesive –9500PC (5.5 mil D/C polyester on 58# Polycoated Kraft liner) 300LSE Adhesive –9495LE (6 mil D/C polyester on 58# Polycoated Kraft liner) –9490LE (6 mil D/C polyester with 300MP/300LSE combination) 300MP Adhesive –9690 (5.6 mil D/C polyester on 86# Polycoated Kraft liner) –9690B (9690 with a black polyester carrier) –9832 (4.8 mil D/C polyester on 58# Polycoated Kraft liner) –9786 (5.5 mil D/C scrim on 58# Polycoated Kraft liner) 340 Adhesive –9828 (3.5 mil D/C polyester on 55# Densified Kraft liner) –9824 (3.0 mil version of 9828)

Learning & Development Industrial Business Learning & Development 3 U V Resistance & Cold Temp Temperature, Solvent & Shear Performance Typical adhesion levels Lead Family: 400

Learning & Development Industrial Business Learning & Development 3 Adhesive Attributes 420 Adhesive –Up to 450 o F heat resistance, short term –High tack; can be applied as low as 32 o F –Passes Automotive Specification use temperature of - 40 o F 430 Adhesive –Up to 350 o F heat resistance, short term 400 Adhesive –Up to 250 o F heat resistance, short term –Excellent UV Resistance; flexible to -60 o F

Learning & Development Industrial Business Learning & Development 3 Primary Products: Adhesive Transfer Tapes 420 Adhesive –F-9752PC (2 mil on 58# Polycoated Kraft liner) –F-9755PC (5 mil on 58# Polycoated Kraft Liner) 430 Adhesive –9497 (2 mil, pink adhesive, on 60# Densified Kraft liner) –9499 (2 mil on 58# Polycoated Kraft Liner) 400 Adhesive –9457 (1 mil on 55# Densified Kraft liner) –465 (2 mil on 60# Densified Kraft Liner) –463 is same as 465, but easier release for automatic dispensing

Learning & Development Industrial Business Learning & Development 3 Primary Products: Double-Coated Tapes 400 Adhesive –415 (4 mil D/C polyester on 60# Densified Kraft Liner) 420 Adhesive –9795B (.5 mil black d/c polyester on 58# Densified Kraft liner) –9795BF (same as 9795B except with a 2 mil polyester liner) –9799(9mils)

Learning & Development Industrial Business Learning & Development 3 Specialty Tapes Low-outgassing Vibration Damping Optically Clear Conductives Plasticizer Resistant ATG Systems Membrane Switch Spacers Repositionable/Removable Double-coats

Learning & Development Industrial Business Learning & Development 3 Adhesive Families: Product Reference Guide

Learning & Development Industrial Business Learning & Development 3 Hard Tool Die Cutting 58# PCK Liner Die cutting out windows DL - 58# PCK Punch Press Die-cutting 60# DK Liner Kiss cutting with windows DL - 86# PCK Rotary Die Cutting PET Liner See through for graphic inspection DL - HDPE Steel Rule Die Cutting Kiss cutting 86# PCK Liner 100MP Double Coated for Special processes.5 mil PET, 60# DK Liner End User Specified GAP mils mils mils mils mil GAP

Learning & Development Industrial Business Learning & Development 3 467MP - 2 mils 468MP - 5 mils Hard Tool Die Cutting 58# PCK Liner Die cutting out windows DL - 58# PCK Special Die cutting DL - PET Liner Kiss cutting with windows DL 86# PCK Rotary Die Cutting PET Liner See through for graphic inspection DL - HDPE Liner Steel Rule Die Cutting Kiss cutting 86# PCK Liner 200MP Double Coated PET for Special processes End User Specified 9667MP - 2 mils 9668MP - 5 mils 467MPF - 2 mils 468MPF - 5 mils 9598BF Black PET carrier 9172MP - 2 mils 9185MP - 5 mils 7962MP - 2 mils 7965MP - 5 mils 7952MP - 2 mils 7955MP - 5 mils 9172PT - 2 mils 9185PT - 5 mils 9495FL mils 9495MP 9495MPB - Black 9495B and 9495BF 7900MP and 9000 Series Spacers

Learning & Development Industrial Business Learning & Development 3 Hard Tool Die Cutting 58# PCK Liner Die cutting out windows DL - 58# PCK Special Die-cutting DL PET Liner Kiss cutting with windows DL - 86# PCK Rotary Die Cutting 55# DK Liner See through for graphic inspection DL - HDPE Steel Rule Die Cutting Kiss cutting 86# PCK Liner 220 Double Coated for Special processes.5 mil PET, 60# DK Liner End User Specified 9502HL - 2 mil 9505HL - 5 mils mils mils GAP mils mils 9505PT - 5 mils mils mils ‘9500 Series’ Spacers

Learning & Development Industrial Business Learning & Development 3 Hard Tool Die Cutting 58# PCK Liner Die cutting out windows DL - 58# PCK Punch Press Die-cutting 60# DK Liner Kiss cutting with windows DL - 86# PCK Rotary Die Cutting 55# DK Liner See through for graphic inspection DL - HDPE Steel Rule Die Cutting Kiss cutting 86# PCK Liner 350 Double Coated for Special processes.5 mil PET, 60# DK Liner End User Specified mils mils mils GAP mils mils mils GAP

Learning & Development Industrial Business Learning & Development LE - 2 mils 9453LE mils 9472LE - 5 mils Hard Tool Die Cutting 58# PCK Liner Die cutting out windows DL - 58# PCK Special Die cutting DL PET Liner Kiss cutting with windows DL - 86# PCK Rotary Die Cutting PET Liner See through for graphic inspection DL - HDPE Steel Rule Die Cutting Kiss cutting 86# PCK Liner 300LSE Double Coated PET for Special processes End User Specified 9653LE - 2 mils 9671LE mils 9672LE - 5 mils 9453FL mils 9471FL - 2 mils GAP 8132LE - 2 mils 8153LE mils GAP 9495LE 9690LE

Learning & Development Industrial Business Learning & Development mils 6032PC mils 5 mils 6035PC 8 mils 6038PC Hard Tool Die Cutting 58# PCK Liner Die cutting out windows DL - 58# PCK Special Die cutting DL PET Liner Kiss cutting with windows DL - 86# PCK Rotary Die Cutting PET Liner See through for graphic inspection DL - HDPE Steel Rule Die Cutting Kiss cutting 86# PCK Liner Double Coated for Special processes End User Specified mils 6032PL mils 6035PL 8 mils 6038PL 13 mils mils GAP mils GAP B - Black 300MP Low fogging automotive formulation

Learning & Development Industrial Business Learning & Development 3 Hard Tool Die Cutting 58# PCK Liner Die cutting out windows DL - 58# PCK Punch Press Die-cutting 60# DK Liner Kiss cutting with windows DL - 86# PCK Rotary Die Cutting 55# DK Liner See through for graphic inspection DL - HDPE Steel Rule Die Cutting Kiss cutting 86# PCK Liner 400 Double Coated for Special processes.5 mil PET, 60# DK Liner End User Specified GAP mil GAP mils mil mils

Learning & Development Industrial Business Learning & Development 3 Hard Tool Die Cutting 58# PCK Liner Die cutting out windows DL - 58# PCK Punch Press Die-cutting 60# DK Liner Kiss cutting with windows DL - 86# PCK See through for graphic inspection DL - HDPE Steel Rule Die Cutting Kiss cutting 86# PCK Liner 420 Double Coated for Special processes.5 mil PET, 58# DK Liner End User Specified GAP 9795B mils 9795BF mils Rotary Die Cutting PET Liner