1. NEXGEN HEATING Falmer Thermal Spray Stacy M. Ames, President
Richard Abbott, Technologist
FALMER Thermal Spray
NexGen Heating Systems
96 Swampscott Road, Unit 10
Salem, MA 01970

2. State of the Art Processes?
Why Do You Use
1916 Technology to Heat
State of the Art Processes?
FALMER Thermal Spray
NexGen Heating Systems

3. Current Marketplace Problem
NEXGEN Focus…
Attach the HEATER
to the PART
Stainless MDC 6” Flange with Heater Coating
FALMER Thermal Spray
NexGen Heating Systems

4. NEXGEN Smart Efficient Uniform Robust Versatile
FALMER Thermal Spray
NexGen Heating Systems

5. NEXGEN HEATING HI-TEMP
FALMER Thermal Spray
NexGen Heating Systems

6. Efficient High Temperature Heating Solution
How they work
Bonded Film Heaters are deposited materials that develop power when electrically energized. Their resistivity, controlled by deposition parameters, can be factors of 10 greater than traditional heating materials. When designed with appropriate path length, width and thickness, the heaters develop precise power. They are compact and operate with uniform temperature. A variety of materials range from high melting point, oxidation resistant metals to electro conductive ceramics are utilized, depending on the application.
Technical characteristics of bonded film heaters
PSI Bond Strength on Steel
System Integration with Standard Controls
Demonstrated with 1 W/in2 to 650 W/in 2
Temperatures up to 750oC in Air
Less than 1/10” thick
FALMER Thermal Spray
NexGen Heating Systems

7. NexGen High Temp (750oC) Heaters
Flexible Manufacturing Process Can Be Tailored to End User’s Specific Requirement
Ceramic Metallic Composition with Advanced Materials
Corrosion Resistant, Highly Bonded Layers for Longer Life in Harsh Environments
Heater Components are Lightweight and Slim with Uniform Distribution of Power
Amenable to Volume Production
Integration with Standard Controls
Adheres to Virtually All Solid Substrates Including Metals, Ceramics, Mica, Glass
Proven Manufacturing Technology Used in Aerospace Energy & Automotive Industries
4 Orders of Magnitude Change in Electrical Resistance Enables Previously Impossible Power Densities
FALMER Thermal Spray
NexGen Heating Systems

8. NEXGEN HEATING LOW TEMP
Tough, flexible film comprising of hundreds of tiny heaters

9. Here’s How NexGen Outperforms The Competition
Resistance
DuPont
NexGen
NexGen
X 100
Maximum Temperature
80 C
180 C
Resistance Magnification
X 10
X 100
Hi Temperature Stability
Unstable
Solid
Efficiency
Low
High
X 10
DuPont
Power Loss at Switching Temp
High
Low
Temperature
DuPont
NexGen
Temperature Range

10. NexGen Low Temp (10-180oC) Heaters
EASY ADHESION
Peel & Stick
Thin & Flexible
Conforms to Part
GREEN
Lower working temperatures
Energy efficient
SAFER
Operates at load temperature
SILICONE JACKET HEATERS
Heaters bond directly to
insulation materials
TECHNOLOGY
Invented and produced in North America
PATENTS FOR
Material composition
Applications
MANUFACTURING
2 US factories in development
Applied with printing technology
CUSTOM DESIGNS
Formulated to Specific Regulating Temperatures 30 to180°C
Different operating voltages
Peel & Stick

11. Valve, Pipe & Flange Process Heating
Where
could
you
use
this?
Valve, Pipe & Flange Process Heating
Miniature Heater
Radiant Heating
FALMER Thermal Spray
NexGen Heating Systems

12. Why Our Customers Choose Falmer
#1. We save our them time and money. Period.
Thermal spray coatings enhance part performance and longevity across aerospace, wire & cable, aerospace, automotive, energy, defense and high tech industries.
Below are listed some of the reasons why people choose an engineered thermal spray coating solution for their manufacturing process challenges.
Wear Resistance Thermal Barrier Anti Skid
Corrosion Resistance Electrical Conduction Anti Stick
High Temp Applications Environmental Compatibility EMI/RFI Shielding
Hard Chrome Replacement Electrical Insulation (Dielectric) Anti Galling
FALMER Thermal Spray
NexGen Heating Systems
FALMER Thermal Spray
NexGen Heating Systems

13. Why Our Customers Choose Falmer
#2. We understand coatings are engineered systems. Here are a few components
Base Material, Part Geometry, Surface Preparation, Coating Specification & Coating Application
Post Coating Operations including Super-finishing, Grinding, Honing and Lapping
#3. Our company focus is to get the best quality product out the door every day
This is an owner operated company with a bottom up collaborative philosophy
Our sales & management team has more than 100 years of combined thermal spray experience
We listen diligently to you so we understand your requirements
We collaborate with industry leaders and strategic partners
Industry knowledge, on time delivery and fair pricing create a trusted relationship
#4. What We Do Well
Coating Development and Optimization
Contract Machining
Contract Coating Services
Surface Preparation Optimization
Know How and Support
Coating Removal
Trouble Shooting
Coating Finishing
FALMER Thermal Spray
NexGen Heating Systems
FALMER Thermal Spray
NexGen Heating Systems

14. Do you need more information about
NexGenHeaters?
Send us an and we’ll get right back to you.
Stacy Ames
Richard Abbott
FALMER Thermal Spray
NexGen Heating Systems