Royal Building System General RBS Aplications Construction Process

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Presentation transcript:

Royal Building System General RBS Aplications Construction Process Specifications and Construction details Approvals and Certifications Royal Andina kits Royal Building System

General 1.1. Company-Policies 1.2. Products Lines 1.3. RBS Construction System 1.4. Properties and Advantages 1.5. Construction Process 1.6. Construction Process-Video 1.7. Institutional Video General

Royal Andina S.A. We are a company dedicated to make PVC panels and profiles to offer a variety of solutions for the construction field. Our products are made with Canadian technology and excellent quality. From our plant in Cartagena we attended the Andina market, Central America and the Caribbean. Our best reference is the testimony of our costumers and our projects since 1997. Our commitment is simple: complete satisfaction to our costumers. We provide the ideal solution even for the most demanding projects.

Royal Andina Central and South America

RBS CONSTRUCTION SYSTEM PRODUCT LINES RBS CONSTRUCTION SYSTEM Window Systems

RBS Construction System Electric Ducts or hydraulics Concrete or empty with metallic structure Steel of reinforcement PVC Panel The RBS system is made from PVC panels ready to assembly for any type of project. Depending on the project, the width or thickness could be less than 100 mm or 64 mm. Reinforced concrete filling for permanent construction or reinforced metal frame for reusable constructions.

RBS Construction System 64mm System Basic Module 64mm System Connector Panel 100mm System Basic Module Panels Connector 100 mm System. Versatile and easy to project

Product properties Durable Waterproof Ignífuge and self-extinguishable UV protection Aseptic Corrosion resistant (oxide), salinity, chemical and microorganisms Homogeneous quality

Advantages of RBS System Quick On –site Assemblyn Acoustic and thermal insulation Resistant to extreme weather condiions Rodent/Pest Resistant Can be designed to handle earthquake and hurricane conditions Finished Adjust to any design Easy to maintain & clean Compatible with others constructions Long-Term Durability: Will not rust, corrode, flake, peel or rot! Condominium after hurricane Michelle, built with RBS System, October 2001

Building Preparations Walls filled with concrete Walls filled with steel bars

RBS Aplications 2.1. Social Housing 2.2. Private Housing 2.3. Education 2.4. Health 2.5. Industry and Commerce 2.6. Camps 2.7. Hotels 2.8. Military Installations 2.9. Other applications RBS Aplications

Social Housing

Social Solutions for the community The properties and advantages of the RBS system offer an optimal alternative for the construction of social housing: Worthy High quality Finished Lasting and Comfortable Waterproof and UV protection remains stable over time.

Advantages RBS SYSTEM TRADITIONAL Finished remains stable over time

Advantages La Habana, Cuba The durability of the materials can be seen when you compare our products with others

Advantages RBS SYSTEM TRADITIONAL Better finishes

Advantages RBS SYSTEM TRADITIONAL The System doesn´t crack after the construction is settles down

Housing 24 units of 42 Sqm. 12 years built Houses, Cartagena, Colombia

Housing 50 units 65 Sqm. Social Housing, Curacao

Housing 120 apartments 45 Sqm. Tirima Project, Venezuela

Housing 150 units 60 Sqm. House in Venezuela

Housing 200 units 100 Sqm. area House in Santa Lucía,Venezuela

Housing 300 units 62 Sqm. House in Isla Margarita, Venezuela

Housing 80 units 65 Sqm. Engineer houses, Changuinola, Panamá

Housing 56 Sqm. houses Condominium project, Rep. Dominicana

Housing Apartments, La Habana, Cuba

Housings Las Lomas, México

Housing Condominium project, St. Marteen

Private Housing

Housing House in San José, Costa Rica

Housing House in San José, Costa Rica

Housing House in Cajicá, Colombia

Housing House, Colombia

Housing Country house, Rionegro, Colombia

Housing La Arena house in Isla Del Rosario, Colombia

Housing Summer house, Medellín, Colombia

Education

Education “Infrastructure for educational areas” The RBS system adapts to both rural and urban areas temporarily or permanently Rapid execution Quality of materials Low cost and low maintenance Fixed cost Adapts thermally to regional climates In addition, the RBS system provides an integral finish for immediate use, and allows to incorporate other finishes highlighting the sense of the community for the educational areas.

Education School in Buenos Aires (Citibank), Quibdó, Colombia

Education School in Buenos Aires (Citibank), Quibdó, Colombia

Education Schools (Citibank), Providencia, Colombia

Education El Divino Niño school (Citibank), Marinilla, Colombia

Education Pedagogic unit, Cota, Colombia

Education UNICEF Emilio Carvajal school, Buenaventura, Colombia

Education Ferrostal school , Palonegro, Quindio, Colombia

Education Several projects, Quindío, Colombia Santa Maria Micaela school Adoratrices , Armenia Hermanitas de la Anunciación, Calarcá Several projects, Quindío, Colombia

Education Plan Padrino school, B/ventura, Colombia

Education School Fundación Pies Descalzos, Bogotá, Colombia

Education Paujil school, Caquetá, Colombia

Education OIM – Timbiquí rural school, Cauca, Colombia

Education OIM – Divina Pastora, Cucutá, Colombia

Education Classroom , Nueva Granada school, Bogotá, Colombia

Education San Miguel school, La Calera, Colombia

Education Los Pinos school, Bogotá, Colombia

Education Universidad Del Norte, Barranquilla, Colombia

Education University classrooms, México

Education Schools, México

Education Coliseum, USA

Health

Advantages of RBS System The materials used by the RBS system, offer construction free of mold and low maintenance. The thermal and acoustic characteristics of the RBS system provides comfort in any climate regardless of geographical location

Health Medical center in Acacias, Meta, Colombia

Health Hospital in Bahía Solano, Colombia

Health Cafesalud Medical center, Bogotá, Colombia

Health Red Cross, La Tebaida, Colombia

Health Administrative offices COACEMED, México

Health Computer center COACEMED, México

Industry and Commerce

Construction Process 2. Walls panels 1. Foundation 3. Metal or concrete structure

Construction Process 4. Wall assemble 5. Section hoisted 6. Union between sections

Proceso Constructivo Detalle fijación muros a estructura Contraflambeos para nivelar los largueros en grandes luces La frecuencia de los refuerzos se determina según la zona eólica Largueros Aspecto muro instalado Detalle fijación muros a estructura

Construction Process 7. Hydraulic Inst. 8. Electric Inst. 9. Cover structure 11. Finishes 10. Roofing

Industry Prince Plastics plant, Canadá

Industry Agricultural Warehouse, USA

Industry Biofilm plant 13.000 Sqm, Colombia

Industry El Trébol, industrial warehouse, Colombia

Industry Lime warehouse, Bogotá, Colombia

Industry Refisal, Cartagena, Colombia

Industry Minipak plant, Colombia

Industry Warehouse project

Industry Several projects, North America

Industry Innovatec offices, Cali, Colombia

Agriculture Industry Dairy farms, Canadá

Commerce Supermarket Olímpica, Colombia

Commerce Ford Sales Center, México

Camps and Accommodations

IT DOESN´T MATTER WHERE YOU NEED US, RBS CONSTRUCTION SYSTEM IT DOESN´T MATTER WHERE YOU NEED US, WE´´LL BE THERE We will be there!

Construction Process Floor and walls assemble systems 1. FOUNDATION 2. PLATE 3. INSTALLATIONS 4. WALL STRUCTURE 5. WALL ASSEMBLE 6. FRAMES INSTALLATION Floor and walls assemble systems

Construction Process Installations, roofing and finishes 7. HYDRAULIC INST. 8. ELECTRIC INST. 9. COVER STRUCTURE 10. ROOF ASSEMBLE 11. FINISHES Installations, roofing and finishes

Camps Pluspetrol camp, Pisco, Perú

Camps Trompeteros project, Perú

Camps Yanacocha, Perú

Camps Camisea project, Perú

Camps Airport project, Arequipa, Perú

Camps Houses in Changuinola, Panamá

Camps Military camps, Colombia

Camps Houses for the Army, Melgar, Colombia

Camps Cerrejón, Guajira, Colombia

Camps Conconcreto Camps, Medellín, Colombia

Hotels

Hotels Los Delfines Hotel, San Andrés Isla, Colombia

Hotels Fiscal Hotel, Cuba

Hotels Nitana Hotel, Coveñas, Colombia

Hotels Morritt’s Grand Resort, Islas Cayman

Military Installations

Military Installations Administrative office, the Fourth military division, Colombia

Military Installations Hangar in Juanchaco, Colombia

Military Installations Cotecmar hangar, Colombia

Military Installations Gasur control tower, Colombia

Camps Military camps, Colombia

Camps Army housing, La Macarena, Colombia

Housing Fiscal homes, Turbo, Colombia

Other Applications

Otther Applications Prodesa sales center, Colombia

Other Applications Carwash, Canadá

Other Applications Gas stations, Brasil

Other Applications Offices, Bogotá - Colombia

Other Applications Oxicol offices, Cartagena, Colombia

Other Applications Construction in flood zone, Panamá

Other Applications Portable toilet, Colombia

Other Applications Portables toilets, Argentina

Other Applications Booth Royal Andina Expoconstrucción, Bogotá, Colombia

Other Applications Church in Bolívar, Colombia

Other Applications Refrigerators, Colombia

Other Applications Swimming pools, Colombia

Other Applications Swimming pools, Colombia

Other Applications Several

RBS Construction Process 3.1. Concrete walls 3.2. Empty walls with metallic structure RBS Construction Process

Content 3.1. Concrete walls 3.1.1 System description 3.1.2 64 mm and 100 mm systems 3.1.3 Preliminaries 3.1.4 Foundation 3.1.5 Plan location 3.1.6 Walls assemble 3.1.7 Installations 3.1.8 Steal reinforcements 3.1.9 Wall bracing 3.1.10 Frames installation 3.1.11 Concrete placement 3.1.12 Flooring plates 3.1.13 Roof Installation 3.1. Concrete walls

RBS CONSTRUCTION SYSTEM Electric Ducts or hydraulics Concrete or empty with metallic structure Steel of reinforcement PVC Panel The RBS system is made from PVC panels ready to assembly for any type of project. Depending on the project, the width could be less than 100 mm or 64 mm, reinforced concrete filling for permanent construction or reinforced metal frame for reusable constructions.

64 and 100 mm Systems 64 mm SYSTEM 100 mm System 64 mm SYSTEM Basic Module 64 mm SYSTEM Connector Panel 100 mm SYSTEM Basic Module Panels Connector 100 mm System

Preliminaries Preparation of the ground and installations The structural design of the floor tile is the same as any other system, it is made base on the weight capacity of the floor. The electric, hydraulic and sanitary installations including the steel reinforcement must stay inside the walls Preparation of the ground and installations

Preliminaries Royal material download to the construction site The PVC profiles must be placed according to the size on the construction site, this will be warranty The best performance. Royal material download to the construction site

Foundation FOUNDATION Plate detail The foundation must be well level RBS WALLS GUÍDE GUÍDE The foundation must be well level REINFORCING STEEL BAR ANCLAJE DE VARILLAS PLATE FOUNDATION

Replanteo Muros DEMARCACION MUROS Imprescindible uso de la cimbra para asegurar la posición de los muros y la colocación de las guías. Placa lista para la colocación de los paneles de muros

Ensamble Muros IDENTIFICACIÓN PIEZAS Todos los elementos que componen Empresa Proyecto Tipo de Panel Longitud del Panel Todos los elementos que componen un kit están marcados y en el plano se especifica su ubicación.

Walls assembly

Ensamble Muros La verticalidad de las juntas deberá revisarse al plomar los muros en uno y otro sentido. Es conveniente contemplar la escuadra de los muros. 0.80 1.0 0.60 EJEMPLO DE MAL PLOMADO DE MUROS 90° EJEMPLO DE VERTICALIDAD DE ESTRÍAS ENTRE PANELES Y CONECTORES EJEMPLO DEL TRAZO DE ESCUADRA

Ensamble Muros Ya completo el armado de los muros se procede a la nivelación y plomado de los mismos verificando las escuadras que se deben tener entre muros y entre losa de piso y muros. VISTA EN PLANTA VISTA EN ALZADO MURO ROYAL MURO ROYAL ESCUADRA 5 4 LOSA DE PISO 90° 3 90° MURO ROYAL

Hydraulics Installations

Electric Installations Installation of switch and outlet boxes

Steel Reinforcements Depending of structural design, ¾ or ½ rod are used as vertical or horizontal reinforcement.

Shoring walls Wood or metal angles are used to shore walls, windows and doors

Placement of frames See detail “A” See detail “C” Detail “A” See detail “B” The andino frame can be placed inside the connector panel or over it. The frames can be placed before or after filling the walls. Detail “B” Detail “C”

Wall Bracing Brace with pump Metal funnel to avoid wasting the concrete. Brace with pump

Shoring walls Roof anchors Cleaning the walls with water

Mezzanine Plates Plate system with blocks Flooring plates for more than two floors

Plate system with Steeldeck Mezzanine Plates Plate system with Steeldeck Solid Plate

Enlarged picture of the RBS beam and roof anchors Roof installation Placement of the ridge beam on the wall´s axis Placement of the beam anchor Enlarged picture of the RBS beam and roof anchors Roof anchors

Roof Installation Once the connectors are aligned in place, procede to present the panels, which will slide between connectors .

Roof Installation Ridge Installation Ventilation lid is placed Place lid Se procede a colocar la tapa de cumbrera caballete Ridge Installation

Roof Installation TILES ALTERNATIVES Roof with clay tile Roof with andina tile TILES ALTERNATIVES

3.2. Empty walls with metal structure 3.2.1. Floor assemble system 3.2.2. Wall assemble system 3.2.3 Frame installation 3.2.4. Installations 3.2.5. Roof structure 3.2.6. Assemble of roof and finishes 3.2. Empty walls with metal structure

Construction process Floor assemble system 1. BASE SUPPORT 2. BASE OR PLATE 3. INSTALLATIONS Floor assemble system

Construction Process Walls assemble system 4. WALL STRUCTURE

Construction Process Frames for doors and windows 6. FRAMES INSTALLATION Frames for doors and windows

Construction Process Installations 7. HYDRAULICS INST. 8. ELECTRIC INST. Installations

Construction Process 9. ROOF STRUCTURE Roof structure

Construction Process Roof assemble and finishes 10. ROOF ASSEMBLE

Specifications and detailes of construction

Approvals and Certifications 5.1. Fire resistant (English) 5.2. Fire resistant 5.3. Chemical resistant 5.4. Structural resistance of 64mm 5.5. Acoustic resistance of 100mm 5.6. Balistic testing 5.7. Maintenance technical guide 5.8. Tool list Approvals and Certifications

6.1. Housing kits 6.2. Institutional Kits Royal Andina Kits

6.1.1. Labrador house - 15 sqm 6.1.2. Montana house - 27sqm 6.1.3. La Inés house - 36 sqm 6.1.4. Paraiso house – 39 sqm 6.1.5. La Cabaña house- 42sqm 6.1.6 Verano house - 46 sqm 6.1.7 Caribe house - 52 sqm 6.1.8. La Calera house – 60sqm 6.1.9. Lebrija house - 70 sqm 6.1.10 Palmeras house120sqm 6.1. Housing Kits

Labrador house – 15 Sqm

Labrador house – 15 Sqm

Montana house – 27 Sqm

Montana house – 27 Sqm

La Inés house – 36 Sqm

La Inés house – 36 Sqm

Paraíso house – 39 Sqm

Paraíso house – 39 Sqm

La Cabaña house – 42 Sqm

Verano house – 46 Sqm

Verano – 46 Sqm

Caribe house 52 Sqm

Caribe house 52 Sqm

La Cabaña – 42 Sqm

La Calera house 60 Sqm

La Calera house 60 Sqm

Lebrija 70 Sqm

Lebrija house 70 Sqm

Palmeras house 120 Sqm

Palmeras house 120 Sqm

6. 2. 1. Lodging of - 81 Sqm 6. 2. 2. Service module of 36 Sqm 6. 2. 3 6.2.1. Lodging of - 81 Sqm 6.2.2. Service module of 36 Sqm 6.2.3. Administration module of 48 Sqm 6.2.4. Large classroom of 48 Sqm 6.2.5. Bathroom set of 24 Sqm 6.2.6 Classroom module 2 of 74 Sqm 6.2.7 Classroom module 3 of 110 Sqm 6.2.8. Educational classroom module 4 + Set Bathrooms 6.2.9. Módulo Educativo 6 Aulas+Bat. Baños 6.2. Institutionals Kits

Lodging of 81 Sqm

Lodging of 81 Sqm

Service module of 36 Sqm

Service module of 36 Sqm

Administration module of 48 Sqm

Administration module of 48 Sqm

Large classroom of 48 Sqm

Large classroom of 48 Sqm

Bathrooms set of 24 Sqm

Bathrooms set of 24 Sqm

Classroom module 2 of 74 Sqm

Classroom module 2 of 74 Sqm

Classroom module 3 of 110 Sqm

Classroom module 3 of 110 Sqm

Módulo Educativo 4 Aulas+Batería Baños

Módulo Educativo 6 Aulas+Batería Baños