Royal Building System General RBS Aplications Construction Process Specifications and Construction details Approvals and Certifications Royal Andina kits Royal Building System
General 1.1. Company-Policies 1.2. Products Lines 1.3. RBS Construction System 1.4. Properties and Advantages 1.5. Construction Process 1.6. Construction Process-Video 1.7. Institutional Video General
Royal Andina S.A. We are a company dedicated to make PVC panels and profiles to offer a variety of solutions for the construction field. Our products are made with Canadian technology and excellent quality. From our plant in Cartagena we attended the Andina market, Central America and the Caribbean. Our best reference is the testimony of our costumers and our projects since 1997. Our commitment is simple: complete satisfaction to our costumers. We provide the ideal solution even for the most demanding projects.
Royal Andina Central and South America
RBS CONSTRUCTION SYSTEM PRODUCT LINES RBS CONSTRUCTION SYSTEM Window Systems
RBS Construction System Electric Ducts or hydraulics Concrete or empty with metallic structure Steel of reinforcement PVC Panel The RBS system is made from PVC panels ready to assembly for any type of project. Depending on the project, the width or thickness could be less than 100 mm or 64 mm. Reinforced concrete filling for permanent construction or reinforced metal frame for reusable constructions.
RBS Construction System 64mm System Basic Module 64mm System Connector Panel 100mm System Basic Module Panels Connector 100 mm System. Versatile and easy to project
Product properties Durable Waterproof Ignífuge and self-extinguishable UV protection Aseptic Corrosion resistant (oxide), salinity, chemical and microorganisms Homogeneous quality
Advantages of RBS System Quick On –site Assemblyn Acoustic and thermal insulation Resistant to extreme weather condiions Rodent/Pest Resistant Can be designed to handle earthquake and hurricane conditions Finished Adjust to any design Easy to maintain & clean Compatible with others constructions Long-Term Durability: Will not rust, corrode, flake, peel or rot! Condominium after hurricane Michelle, built with RBS System, October 2001
Building Preparations Walls filled with concrete Walls filled with steel bars
RBS Aplications 2.1. Social Housing 2.2. Private Housing 2.3. Education 2.4. Health 2.5. Industry and Commerce 2.6. Camps 2.7. Hotels 2.8. Military Installations 2.9. Other applications RBS Aplications
Social Housing
Social Solutions for the community The properties and advantages of the RBS system offer an optimal alternative for the construction of social housing: Worthy High quality Finished Lasting and Comfortable Waterproof and UV protection remains stable over time.
Advantages RBS SYSTEM TRADITIONAL Finished remains stable over time
Advantages La Habana, Cuba The durability of the materials can be seen when you compare our products with others
Advantages RBS SYSTEM TRADITIONAL Better finishes
Advantages RBS SYSTEM TRADITIONAL The System doesn´t crack after the construction is settles down
Housing 24 units of 42 Sqm. 12 years built Houses, Cartagena, Colombia
Housing 50 units 65 Sqm. Social Housing, Curacao
Housing 120 apartments 45 Sqm. Tirima Project, Venezuela
Housing 150 units 60 Sqm. House in Venezuela
Housing 200 units 100 Sqm. area House in Santa Lucía,Venezuela
Housing 300 units 62 Sqm. House in Isla Margarita, Venezuela
Housing 80 units 65 Sqm. Engineer houses, Changuinola, Panamá
Housing 56 Sqm. houses Condominium project, Rep. Dominicana
Housing Apartments, La Habana, Cuba
Housings Las Lomas, México
Housing Condominium project, St. Marteen
Private Housing
Housing House in San José, Costa Rica
Housing House in San José, Costa Rica
Housing House in Cajicá, Colombia
Housing House, Colombia
Housing Country house, Rionegro, Colombia
Housing La Arena house in Isla Del Rosario, Colombia
Housing Summer house, Medellín, Colombia
Education
Education “Infrastructure for educational areas” The RBS system adapts to both rural and urban areas temporarily or permanently Rapid execution Quality of materials Low cost and low maintenance Fixed cost Adapts thermally to regional climates In addition, the RBS system provides an integral finish for immediate use, and allows to incorporate other finishes highlighting the sense of the community for the educational areas.
Education School in Buenos Aires (Citibank), Quibdó, Colombia
Education School in Buenos Aires (Citibank), Quibdó, Colombia
Education Schools (Citibank), Providencia, Colombia
Education El Divino Niño school (Citibank), Marinilla, Colombia
Education Pedagogic unit, Cota, Colombia
Education UNICEF Emilio Carvajal school, Buenaventura, Colombia
Education Ferrostal school , Palonegro, Quindio, Colombia
Education Several projects, Quindío, Colombia Santa Maria Micaela school Adoratrices , Armenia Hermanitas de la Anunciación, Calarcá Several projects, Quindío, Colombia
Education Plan Padrino school, B/ventura, Colombia
Education School Fundación Pies Descalzos, Bogotá, Colombia
Education Paujil school, Caquetá, Colombia
Education OIM – Timbiquí rural school, Cauca, Colombia
Education OIM – Divina Pastora, Cucutá, Colombia
Education Classroom , Nueva Granada school, Bogotá, Colombia
Education San Miguel school, La Calera, Colombia
Education Los Pinos school, Bogotá, Colombia
Education Universidad Del Norte, Barranquilla, Colombia
Education University classrooms, México
Education Schools, México
Education Coliseum, USA
Health
Advantages of RBS System The materials used by the RBS system, offer construction free of mold and low maintenance. The thermal and acoustic characteristics of the RBS system provides comfort in any climate regardless of geographical location
Health Medical center in Acacias, Meta, Colombia
Health Hospital in Bahía Solano, Colombia
Health Cafesalud Medical center, Bogotá, Colombia
Health Red Cross, La Tebaida, Colombia
Health Administrative offices COACEMED, México
Health Computer center COACEMED, México
Industry and Commerce
Construction Process 2. Walls panels 1. Foundation 3. Metal or concrete structure
Construction Process 4. Wall assemble 5. Section hoisted 6. Union between sections
Proceso Constructivo Detalle fijación muros a estructura Contraflambeos para nivelar los largueros en grandes luces La frecuencia de los refuerzos se determina según la zona eólica Largueros Aspecto muro instalado Detalle fijación muros a estructura
Construction Process 7. Hydraulic Inst. 8. Electric Inst. 9. Cover structure 11. Finishes 10. Roofing
Industry Prince Plastics plant, Canadá
Industry Agricultural Warehouse, USA
Industry Biofilm plant 13.000 Sqm, Colombia
Industry El Trébol, industrial warehouse, Colombia
Industry Lime warehouse, Bogotá, Colombia
Industry Refisal, Cartagena, Colombia
Industry Minipak plant, Colombia
Industry Warehouse project
Industry Several projects, North America
Industry Innovatec offices, Cali, Colombia
Agriculture Industry Dairy farms, Canadá
Commerce Supermarket Olímpica, Colombia
Commerce Ford Sales Center, México
Camps and Accommodations
IT DOESN´T MATTER WHERE YOU NEED US, RBS CONSTRUCTION SYSTEM IT DOESN´T MATTER WHERE YOU NEED US, WE´´LL BE THERE We will be there!
Construction Process Floor and walls assemble systems 1. FOUNDATION 2. PLATE 3. INSTALLATIONS 4. WALL STRUCTURE 5. WALL ASSEMBLE 6. FRAMES INSTALLATION Floor and walls assemble systems
Construction Process Installations, roofing and finishes 7. HYDRAULIC INST. 8. ELECTRIC INST. 9. COVER STRUCTURE 10. ROOF ASSEMBLE 11. FINISHES Installations, roofing and finishes
Camps Pluspetrol camp, Pisco, Perú
Camps Trompeteros project, Perú
Camps Yanacocha, Perú
Camps Camisea project, Perú
Camps Airport project, Arequipa, Perú
Camps Houses in Changuinola, Panamá
Camps Military camps, Colombia
Camps Houses for the Army, Melgar, Colombia
Camps Cerrejón, Guajira, Colombia
Camps Conconcreto Camps, Medellín, Colombia
Hotels
Hotels Los Delfines Hotel, San Andrés Isla, Colombia
Hotels Fiscal Hotel, Cuba
Hotels Nitana Hotel, Coveñas, Colombia
Hotels Morritt’s Grand Resort, Islas Cayman
Military Installations
Military Installations Administrative office, the Fourth military division, Colombia
Military Installations Hangar in Juanchaco, Colombia
Military Installations Cotecmar hangar, Colombia
Military Installations Gasur control tower, Colombia
Camps Military camps, Colombia
Camps Army housing, La Macarena, Colombia
Housing Fiscal homes, Turbo, Colombia
Other Applications
Otther Applications Prodesa sales center, Colombia
Other Applications Carwash, Canadá
Other Applications Gas stations, Brasil
Other Applications Offices, Bogotá - Colombia
Other Applications Oxicol offices, Cartagena, Colombia
Other Applications Construction in flood zone, Panamá
Other Applications Portable toilet, Colombia
Other Applications Portables toilets, Argentina
Other Applications Booth Royal Andina Expoconstrucción, Bogotá, Colombia
Other Applications Church in Bolívar, Colombia
Other Applications Refrigerators, Colombia
Other Applications Swimming pools, Colombia
Other Applications Swimming pools, Colombia
Other Applications Several
RBS Construction Process 3.1. Concrete walls 3.2. Empty walls with metallic structure RBS Construction Process
Content 3.1. Concrete walls 3.1.1 System description 3.1.2 64 mm and 100 mm systems 3.1.3 Preliminaries 3.1.4 Foundation 3.1.5 Plan location 3.1.6 Walls assemble 3.1.7 Installations 3.1.8 Steal reinforcements 3.1.9 Wall bracing 3.1.10 Frames installation 3.1.11 Concrete placement 3.1.12 Flooring plates 3.1.13 Roof Installation 3.1. Concrete walls
RBS CONSTRUCTION SYSTEM Electric Ducts or hydraulics Concrete or empty with metallic structure Steel of reinforcement PVC Panel The RBS system is made from PVC panels ready to assembly for any type of project. Depending on the project, the width could be less than 100 mm or 64 mm, reinforced concrete filling for permanent construction or reinforced metal frame for reusable constructions.
64 and 100 mm Systems 64 mm SYSTEM 100 mm System 64 mm SYSTEM Basic Module 64 mm SYSTEM Connector Panel 100 mm SYSTEM Basic Module Panels Connector 100 mm System
Preliminaries Preparation of the ground and installations The structural design of the floor tile is the same as any other system, it is made base on the weight capacity of the floor. The electric, hydraulic and sanitary installations including the steel reinforcement must stay inside the walls Preparation of the ground and installations
Preliminaries Royal material download to the construction site The PVC profiles must be placed according to the size on the construction site, this will be warranty The best performance. Royal material download to the construction site
Foundation FOUNDATION Plate detail The foundation must be well level RBS WALLS GUÍDE GUÍDE The foundation must be well level REINFORCING STEEL BAR ANCLAJE DE VARILLAS PLATE FOUNDATION
Replanteo Muros DEMARCACION MUROS Imprescindible uso de la cimbra para asegurar la posición de los muros y la colocación de las guías. Placa lista para la colocación de los paneles de muros
Ensamble Muros IDENTIFICACIÓN PIEZAS Todos los elementos que componen Empresa Proyecto Tipo de Panel Longitud del Panel Todos los elementos que componen un kit están marcados y en el plano se especifica su ubicación.
Walls assembly
Ensamble Muros La verticalidad de las juntas deberá revisarse al plomar los muros en uno y otro sentido. Es conveniente contemplar la escuadra de los muros. 0.80 1.0 0.60 EJEMPLO DE MAL PLOMADO DE MUROS 90° EJEMPLO DE VERTICALIDAD DE ESTRÍAS ENTRE PANELES Y CONECTORES EJEMPLO DEL TRAZO DE ESCUADRA
Ensamble Muros Ya completo el armado de los muros se procede a la nivelación y plomado de los mismos verificando las escuadras que se deben tener entre muros y entre losa de piso y muros. VISTA EN PLANTA VISTA EN ALZADO MURO ROYAL MURO ROYAL ESCUADRA 5 4 LOSA DE PISO 90° 3 90° MURO ROYAL
Hydraulics Installations
Electric Installations Installation of switch and outlet boxes
Steel Reinforcements Depending of structural design, ¾ or ½ rod are used as vertical or horizontal reinforcement.
Shoring walls Wood or metal angles are used to shore walls, windows and doors
Placement of frames See detail “A” See detail “C” Detail “A” See detail “B” The andino frame can be placed inside the connector panel or over it. The frames can be placed before or after filling the walls. Detail “B” Detail “C”
Wall Bracing Brace with pump Metal funnel to avoid wasting the concrete. Brace with pump
Shoring walls Roof anchors Cleaning the walls with water
Mezzanine Plates Plate system with blocks Flooring plates for more than two floors
Plate system with Steeldeck Mezzanine Plates Plate system with Steeldeck Solid Plate
Enlarged picture of the RBS beam and roof anchors Roof installation Placement of the ridge beam on the wall´s axis Placement of the beam anchor Enlarged picture of the RBS beam and roof anchors Roof anchors
Roof Installation Once the connectors are aligned in place, procede to present the panels, which will slide between connectors .
Roof Installation Ridge Installation Ventilation lid is placed Place lid Se procede a colocar la tapa de cumbrera caballete Ridge Installation
Roof Installation TILES ALTERNATIVES Roof with clay tile Roof with andina tile TILES ALTERNATIVES
3.2. Empty walls with metal structure 3.2.1. Floor assemble system 3.2.2. Wall assemble system 3.2.3 Frame installation 3.2.4. Installations 3.2.5. Roof structure 3.2.6. Assemble of roof and finishes 3.2. Empty walls with metal structure
Construction process Floor assemble system 1. BASE SUPPORT 2. BASE OR PLATE 3. INSTALLATIONS Floor assemble system
Construction Process Walls assemble system 4. WALL STRUCTURE
Construction Process Frames for doors and windows 6. FRAMES INSTALLATION Frames for doors and windows
Construction Process Installations 7. HYDRAULICS INST. 8. ELECTRIC INST. Installations
Construction Process 9. ROOF STRUCTURE Roof structure
Construction Process Roof assemble and finishes 10. ROOF ASSEMBLE
Specifications and detailes of construction
Approvals and Certifications 5.1. Fire resistant (English) 5.2. Fire resistant 5.3. Chemical resistant 5.4. Structural resistance of 64mm 5.5. Acoustic resistance of 100mm 5.6. Balistic testing 5.7. Maintenance technical guide 5.8. Tool list Approvals and Certifications
6.1. Housing kits 6.2. Institutional Kits Royal Andina Kits
6.1.1. Labrador house - 15 sqm 6.1.2. Montana house - 27sqm 6.1.3. La Inés house - 36 sqm 6.1.4. Paraiso house – 39 sqm 6.1.5. La Cabaña house- 42sqm 6.1.6 Verano house - 46 sqm 6.1.7 Caribe house - 52 sqm 6.1.8. La Calera house – 60sqm 6.1.9. Lebrija house - 70 sqm 6.1.10 Palmeras house120sqm 6.1. Housing Kits
Labrador house – 15 Sqm
Labrador house – 15 Sqm
Montana house – 27 Sqm
Montana house – 27 Sqm
La Inés house – 36 Sqm
La Inés house – 36 Sqm
Paraíso house – 39 Sqm
Paraíso house – 39 Sqm
La Cabaña house – 42 Sqm
Verano house – 46 Sqm
Verano – 46 Sqm
Caribe house 52 Sqm
Caribe house 52 Sqm
La Cabaña – 42 Sqm
La Calera house 60 Sqm
La Calera house 60 Sqm
Lebrija 70 Sqm
Lebrija house 70 Sqm
Palmeras house 120 Sqm
Palmeras house 120 Sqm
6. 2. 1. Lodging of - 81 Sqm 6. 2. 2. Service module of 36 Sqm 6. 2. 3 6.2.1. Lodging of - 81 Sqm 6.2.2. Service module of 36 Sqm 6.2.3. Administration module of 48 Sqm 6.2.4. Large classroom of 48 Sqm 6.2.5. Bathroom set of 24 Sqm 6.2.6 Classroom module 2 of 74 Sqm 6.2.7 Classroom module 3 of 110 Sqm 6.2.8. Educational classroom module 4 + Set Bathrooms 6.2.9. Módulo Educativo 6 Aulas+Bat. Baños 6.2. Institutionals Kits
Lodging of 81 Sqm
Lodging of 81 Sqm
Service module of 36 Sqm
Service module of 36 Sqm
Administration module of 48 Sqm
Administration module of 48 Sqm
Large classroom of 48 Sqm
Large classroom of 48 Sqm
Bathrooms set of 24 Sqm
Bathrooms set of 24 Sqm
Classroom module 2 of 74 Sqm
Classroom module 2 of 74 Sqm
Classroom module 3 of 110 Sqm
Classroom module 3 of 110 Sqm
Módulo Educativo 4 Aulas+Batería Baños
Módulo Educativo 6 Aulas+Batería Baños