SIRIUS Motor Management Caution: The present slide set contains 3D objects. Their correct representation requires the installation of the o2c player! (Refer to directory ..\o2c or visit www.o2c.com) As information material for our customers, we particularly recommend the “Conversion flyer” and the product brochure. SIMOCODE pro SIRIUS Motor Management

What Can SIMOCODE Pro Provide Market Position Protection Monitor Data Remote Control Motor Local Control Local Logic Local I/O

M Traditional FVNR with HOA H O A OL M OL Auto Disc START STOP M Market Position START H O A STOP OL M M PLC Output PLC Input M PLC Input OL PLC Input Auto PLC Input Disc PLC Input Motor Current

Standard Applications Market Position Air Handling Pumps Conveyor belts Compressors

Standard Applications Market Position Fans Mixers Stone-crusher mills Milling machines

I/O solutions, communication-capable Motor management systems Market Position Yesterday SIMOCODE-DP – the standard Market Position € I/O solutions, communication-capable Motor management systems SIMOCODE-DP Sound price/performance  Smaller Function scope Larger 

I/O solutions, communication-capable Motor management systems Market Position Market Position $ I/O solutions, communication-capable Motor management systems Expanded functions SIMOCODE-DP Reduced price New requirements  Smaller Function scope Larger 

Expanded customized functions Market Position Market Position $ SIMOCODE pro V SIMOCODE-DP SIMOCODE pro C Expanded customized functions  Smaller Function scope Larger 

The System Up to 80 % of all present SIMOCODE-DP applications SIMOCODE pro C – Compact The compact system for: Direct starters and Reversing starters System Up to 80 % of all present SIMOCODE-DP applications at a price reduction of 20 %.

The System SIMOCODE pro V – Variable All control functions and The variable system with: All control functions and Variably expandable additional functions System Note: SIMOCODE pro V is downward-compatible with SIMOCODE pro C and, in addition to all SIMOCODE pro C functions, offers many additional functions. The parameterization of SIMOCODE pro C can be adopted unchanged.

SIMOCODE pro The Functions

Comprehensive motor starter protection The Functions Based on SIMOCODE-DP. SIMOCODE pro is a flexible and modular motor management system for motors used in low-voltage applications. Functions SIMOCODE pro integrates the following features in only one system: Multifunctional electronic motor protection Flexible software for motor control Detailed operating, service and diagnostics data Communication via PROFIBUS-DP All functions known from SIMOCODE-DP have been revised and improved in terms of flexibility. Many new functions have been integrated. Comprehensive motor starter protection + flexible control!

The Functions More functions than ever before. Protective functions Overload protection (Class 5 - 40) Thermistor motor protection Control functions Direct online starter Reversing starter Star-delta starter Star-delta starter with reversal of rotational direction Two speeds, motors with separate windings (pole changeover switch), also with reversal of rotational direction Two speeds, motors with separate Dahlander windings, also with reversal of rotational direction Solenoid valve actuation Positioner actuation Soft starter actuation Soft starter actuation with reversal of rotational direction Functions Phase failure monitoring Unbalance protection Stall protection Earth-fault monitoring Monitoring of current limit values Monitoring of operating hours Monitoring of motor stop times Number-of-starts monitoring Etc. Expanded monitoring functions: Temperature monitoring Pt100/ Pt1000 Voltage monitoring Power monitoring Cos-phi monitoring Phase sequence detection Input, output and monitoring 0/4-20 mA signal Measuring curves recording Protective and monitoring functions Almost all protective and monitoring functions are now designed as multi-step solutions (advance warning and fault) and offer a delay option. Control functions The control functions known from SIMOCODE-DP + new control functions (refer to the next page). Logic modules (truth tables, counters, timers, edge evaluation, limit monitoring...) and Standard functions (power failure monitoring, emergency start, external faults ...)

The Functions What‘s New. Protective functions Overload protection (Class 5 - 40) Thermistor motor protection Control functions Direct online starter Reversing starter Star-delta starter Star-delta starter with reversal of rotational direction Two speeds, motors with separate windings (pole changeover switch), also with reversal of rotational direction Two speeds, motors with separate Dahlander windings, also with reversal of rotational direction Solenoid valve actuation Positioner actuation Soft starter actuation Soft starter actuation with reversal of rotational direction Functions Phase failure monitoring Unbalance protection Stall protection Earth-fault monitoring Monitoring of current limit values Monitoring of operating hours Monitoring of motor stop times Numbers-of-starts monitoring Etc. Expanded monitoring functions: Temperature monitoring Pt100/ Pt1000 Voltage monitoring Power monitoring Cos-phi monitoring Phase sequence detection Input, output and monitoring 0/4-20 mA signal Measuring curves recording Logic modules (truth tables, counters, timers, edge evaluation, limit monitoring...) and Standard functions (power failure monitoring, emergency start, external faults ...)

The Data Even more detailed information on the motor starter. The data Operating data Motor switching state (on, off, left, right, slow, fast) Current in phase 1, 2, 3 and max. current Voltage in phase 1, 2, 3 Effective power Apparent power Power factor Phase unbalance Phase sequence Time to trip Motor model heating Remaining motor cooling time Temperature (e.g. motor temperature) Current analog signal value Etc. Service data  Motor operating hours Motor stop times Number of motor starts Number of overload trips Unit-internal storage of comments Unit operating hours Etc. Data Diagnostics data  Numerous detailed early warning and fault messages, also for further processing within the device or the control system Device-internal fault logging with time stamp Time stamp marking of individually selectable status, warning and fault messages Value of the last tripping current Checkback faults (e.g. no current flow in the main current circuit after ON control command) Etc. Communication 12 Mbps , automatic baud rate detection Time synchronization Cyclic and acyclic services The data With these data, you receive an even more comprehensive picture of your motor feeder and are always up-to-date. The additionally integrated maintenance-relevant functions support the maintenance and service personnel.

The Data What‘s New. Operating data Motor switching state (on, off, left, right, slow, fast) Current in phase 1, 2, 3 and max. current Voltage in phase 1, 2, 3 Effective power Apparent power Power factor Phase unbalance Phase sequence Time to trip Motor model heating Remaining motor cooling time Temperature (e.g. motor temperature) Current analog signal value Etc. Service data  Motor operating hours Motor stop times Number of motor starts Number of overload trips Unit-internal storage of comments Unit operating hours Etc. Data Diagnostics data  Numerous detailed early warning and fault messages, also for further processing within the device or the control system Device-internal fault logging with time stamp Time stamp marking of individually selectable status, warning and fault messages Value of the last tripping current Checkback faults (e.g. no current flow in the main current circuit after ON control command) Etc. Communication 12 Mbps , automatic baud rate detection Time synchronization Cyclic and acyclic services

SIMOCODE pro The Components

The Components SIMOCODE pro C – Compact Current Measuring Module 0.3 A – 630 A Straight-through/ busbar connection technology 4 I / 3 O binary Thermistor PROFIBUS-DP 24 V DC / 110 – 240 V UC Basic Unit 1 Components Connection Cable In various lengths (up to 2 m) Operator Panel 5 buttons / 10 LEDs Basic Unit 1 (BU 1) as basic component The basic unit forms the basic component of the SIMOCODE pro C system. The approximate bisection of the width compared to the previous device to a width of merely 45 mm is an essential novelty. The new wide-voltage range (110 – 240 V AC/DC) for the supply voltage grants enhanced application flexibility. As a matter of course, a 24 V DC version is also available. Practical - the thermistor connection integrated in the basic units. Additional evaluation units can therefore be dispensed with. The features known from SIMOCODE-DP such as 4 binary inputs (24 V DC internal supplied), the 3 monostable relay outputs as well as the PROFIBUS-DP connections are also embedded in both basic units (SUB-D and terminal connection). Note: Now one relay output less at the basic device. The operator panel (OP) facilitates motor feeder control via the control cabinet Halved height – identical width ... and yet expanded functionality! With a surface of only 36 x 96 mm (H x W), the new operator panel can replace 5 conventional pushbuttons and 10 LEDs. With the now freely assignable 4 pushbuttons and 7 LEDs, the new operator panel now offers an even expanded functionality while offering space savings of up to 50 % in comparison with the previous devices. Note: One additional pushbutton and additional LEDs – and still reduced space requirements.

The Components SIMOCODE pro V – Variable Current Measuring Module Basic Unit 2 4 I / 3 O binary Thermistor PROFIBUS-DP 24 V DC / 110 – 240 V UC 0.3 A – 630 A Straight-through/ busbar connection technology Expansion modules Additional binary I/Os 1 x 0/4 – 20 mA I/O 3 x sensors Pt100/ Pt1000 External earth fault via summation current transformer Components Connection Cable In various lengths (up to 2 m) Operator Panel 5 buttons / 10 LEDs Current/Voltage Measuring Module Current monitoring module and operator panel as with SIMOCODE pro C. Basic Unit 2 (BU 2) as basic component All terminals as with BU 1. However: The BU 2 offers more functions and the option of connecting the described expansion modules. Furthermore, also a current/voltage measuring module can be applied instead of the current measuring module (voltage/power measuring, etc.) with these units. Note: The BU 2 has a larger mounting depth than the BU 1. 0.3 A – 630 A / 690 V Straight-through/ busbar connection technology

Commissioning of a motor feeder within seconds. The Components Small auxiliary equipment with large time-saving potentials. Addressing Plug for assignment of PROFIBUS address without PG/ PC Assignment of a PROFIBUS address to one or several basic units within seconds. Memory Module for parameterization without PC/PG Do you want to rapidly commission a new SIMOCODE pro? Especially in the motor control centers of the process industry, the availability of the motors and with it, the availability of the processes is of utmost importance. Even short downtimes often result in high costs. With the new storage module, you can rapidly commission SIMOCODE pro without any further auxiliary tools. Note: The storage module transmits the parameters and the PROFIBUS address. / The storage module can be “fed” by means of a basic unit, e.g. also in the office. / It is absolutely optional. Also without plugged-on storage module and after loss of the power supply at the basic unit, SIMOCODE pro does not lose its parameterization. Addressing Plug for PROFIBUS address Frequently, PROFIBUS slaves are comfortably parameterized from a central station via PROFIBUS. For such remote parameterization, a PROFIBUS address is required. With the new addressing plug, any basic unit can be assigned with any PROFIBUS address within seconds, thereby ensuring the units‘ addressability by PROFIBUS-DP. With SIMOCODE ES Professional, several SIMOCODE pro units can thus, for example, easily be commissioned via a central station. Components Commissioning of a motor feeder within seconds. Memory Module for parameterization without PG/ PC

Straight-through transformer The Current Ranges Current Measuring Modules for all motor currents Widths: 45 mm 55 mm 120 mm 145 mm Current Measuring Modules (IM) The current detection which is now separated from the basic units facilitates a far more flexible integration in the motor feeder. Thanks to connection cables with a length of up to 2 m, the main circuit can now have a “somewhat longer” distance to the control circuit. This makes SIMOCODE pro applicable also in very confined environments. The extended and noticeably overlapping current ranges as of 0.3 A are a particular novelty. The mechanical connection of the basic unit and the current measuring module as one unit as with SIMOCODE-DP is also possible for current measuring modules up to 100 A. New: The 20 – 200 A current measuring module is now available either with straight-through transformer or with busbar connection technology. Components 0.3 – 3 A 2.4 – 25 A 10 – 100 A 20 – 200 A 63 – 630 A *) Straight-through transformer Busbar connection *) With 3UF18 intermediate transformers up to 820 A

Straight-through transformer The Voltage Range Current/Voltage Measuring Modules Widths: 45 mm 55 mm 120 mm 145 mm Current/Voltage Measuring Modules (UM) Similar to the current measuring modules, however, with the option of detecting the string voltages within the main circuit by the additional wiring of 3 conductors. The application of a current/voltage measuring module facilitates the measuring, processing and monitoring of power-related parameters. (Apparent power, effective power, power factor, phase sequence ….) Note: A mechanical connection of the BU with a UM is not possible.  Side-by-side mounting. Components 0.3 – 3 A 2.4 – 25 A / 690 V 10 – 100 A / 690 V 20 – 200 A / 690 V 63 – 630 A*) / 690 V Straight-through transformer Busbar connection *) With 3UF18 intermediate transformers up to 820 A

Expandability Expansion modules for SIMOCODE pro V Up to 5 expansion modules can be connected to the Basic Unit 2: Digital Modules for: Max.2 Additional binary I/Os Bistable relay outputs Externally supplied inputs (24 V DC or 110 – 240 V AC/DC) Expansion by additional binary I/Os or bistable relay outputs As with SIMOCODE-DP, the basic unit can be expanded by additional binary inputs or relay outputs which can later be assigned to any functions within the system in accordance with the user‘s individual requirements. Other than with SIMOCODE-DP, this can now be realized in two steps by means of up to two digital modules with a width of 22.5 mm. In other words: With SIMOCODE pro, the adequate replacement of an expansion module known from SIMOCODE-DP requires only 50 % of the space! In addition, the versions listed below can be flexibly combined and are applicable at the same basic unit:   Digital module: 4 inputs, external supply with 24 V DC and 2 monostable relay outputs Digital module: 4 inputs, external supply with 110 – 240 V AC/DC and 2 monostable relay outputs Digital module: 4 inputs, external supply with 24 V DC and 2 bistable relay outputs Digital module: 4 inputs, external supply with 110 –240 V AC/DC and 2 bistable relay outputs Expansion by earth fault monitoring with summation current transformer A decision between an earth fault detection or thermistor motor protection is no longer required! This is the solution: Both functions can be integrated in the same feeder within only one system if required by the user! The basic unit 2 (SIMOCODE pro V) can additionally be expanded by a earth fault module (22.5 mm). By means of a summation current transformer, an even more accurate external earth fault monitoring can thus be realized. The advantage – a summation current transformer used with SIMOCODE-DP can remain in the main current circuit and be further used with SIMOCODE pro. The tripping behavior thus remains unchanged. Components Earth Fault Module for: Max.1 Expansion of the internal earth fault monitoring by a sophisticated external monitoring with summation current transformer

Expandability New! New! Expansion modules for SIMOCODE pro V Up to 5 expansion modules can be connected to the Basic Unit 2: Temperature Module for: Max.1 Temperature monitoring of up to 3 analog temperature sensors (e.g.: Pt100/ Pt1000) New! Expansion by analog temperature detection and monitoring Beside temperature monitoring using binary PTC resistors, motors are often also monitored via analog temperature sensors. Irrespective of the thermistor motor protection, the new temperature module (22.5 mm) facilitates the connection of up to three analog temperature sensors (e.g.: Pt100/ Pt1000) to the SIMOCODE pro V system. SIMOCODE pro V detects and monitors the current motor temperature and forwards it to the automation system. Note: Sensor measuring circuits in three-conductor technology. Within the system, only one temperature (the max. temperature) of all measuring circuits is available. Expansion by an analog input and output (0/4 – 20mA) Are filling levels, flowrates or positions also to be detected and monitored? If so, SIMOCODE pro offers the suitable expansion module. The optional analog module (22.5 mm) facilitates the detection, monitoring and output of a 0/4 – 20 mA signal and offers free access to the automation system via PROFIBUS-DP. Note: The analog output can be assigned with any “analog value” available within the system (e.g. current motor temperature, phase current, voltage, actual timer value, actual counter value, etc.). The conversion of a 4…20 mA signal into a 0…20 mA signal is also possible (…and, of course, the other way around). Components Analog Module for: Max.1 Input/output and monitoring of analog signals (0/4 – 20 mA) for, e.g., filling level/flowrate monitoring or the actuation of a display unit New!

Integration & Configuration SIMOCODE pro Integration & Configuration

Integration & Configuration In any automation system. As with SIMOCODE-DP and with compatibility mode Totally Integrated Other systems SIMATIC S7 PCS7 Compatibility: SIMOCODE-DP – SIMOCODE pro Simultaneous operation at the bus/ unit replacement Must the otherwise necessary adaptations in the control system be restricted to a minimum or even avoided within the scope of a system expansion or unit replacement ? – SIMOCODE pro offers the solution! Integration into the automation system A system expansion or unit replacement by an advanced generation of communication-capable motor management and control devices must, especially in highly available processes, not automatically lead to extensive configuration tasks within the automation system or even to system downtimes. This is why a “3UF50 compatibility mode” has been integrated in the basic unit 2 (SIMOCODE pro V). If SIMOCODE pro V is switched to this compatibility mode, data exchange is realized via PROFIBUS without affecting the automation system as with a respective SIMOCODE-DP. I.e. the automation system is continuously supplied with the required data without any additional expenditures although, within the field, SIMOCODE pro V is applied. Parameterization The installation of a new GSD file, a new object manager for STEP7 or an EDD for SIMATIC PDM for device parameterization via PROFIBUS is not categorically required. SIMOCODE ES Professional offers the possibility of also realizing the parameterization via PROFIBUS-DP. The frequently available parameter files of SIMOCODE-DP can be converted into SIMOCODE ES parameter files and used for the parameterization of the new devices. (Converter) Advantage: Thanks to the device function adopted by SIMOCODE-DP and an identical parameterization, the protection, monitoring and tripping behavior of the motor practically remains unchanged. I.e. also within the field, SIMOCODE pro behaves as SIMOCODE-DP. Result: SIMOCODE pro V behaves as SIMOCODE-DP at the bus and additionally assures an identical motor tripping behavior. PROFIBUS-DP Configuration software: SIMOCODE ES optionally with “SIMOCODE ES Graphic” graphic editor Integration 3UF50 compatibility mode at the PROFIBUS-DP Converter: Conversion of “old” parameter files into SIMOCODE ES parameter files SIMOCODE-DP SIMOCODE pro

Integration & Configuration Easy and fast with SIMOCODE ES. System Control cabinet Graphical parameterization SIMOCODE pro can be integrated into any conventional PROFIBUS-DP capable automation system. Parameterization and diagnostics with SIMOCODE ES SIMOCODE ES is the new parameterization software for SIMOCODE pro, executable on a PC/PG under Windows 2000 or Windows XP. With SIMOCODE ES, the SIMOCODE pro motor management system offers a user-friendly and clearly structured interface with which the SIMOCODE pro can be comfortably parameterized, operated, monitored and tested both within the field or via a central station. Thanks to the display of numerous operating, service and diagnostics data, SIMOCODE ES supplies the user with significant information for maintenance or failure cases. In failure cases, faults can thus rapidly be localized and rectified. The two versions: SIMOCODE ES Smart, for direct connection to SIMOCODE pro via the unit‘s system interface (point-to-point) by means of the new PC cable. SIMOCODE ES Professional, for connection to one or several devices via PROFIBUS-DP or point-to-point via the system interface. Note: SIMOCODE-DP cannot be parameterized with SIMOCODE ES. / Old PC cables cannot be used. PROFIBUS-DP SIMOCODE pro Measuring curve evaluation Operating and diagnostics data Machine / system

Integration & Configuration Clearer structure with SIMOCODE ES Graphic. SIMOCODE ES Graphic The optional software package for SIMOCODE ES facilitates a very ergonomic and user-friendly parameterization via “Drag & Drop.” The inputs and outputs of the function blocks can be graphically linked and parameters can be set. Thanks to individual comments, the configured functions can be described in detail and the device parameterization can be graphically documented. – This speeds up commissioning and “visibly” simplifies documentation. Integration For a more detailed description of the configured functions, comments can be embedded. Representation of a preliminary version!

SIRIUS Motor Management Caution: The present slide set contains 3D objects. Their correct representation requires the installation of the o2c player! (Refer to directory ..\o2c or visit www.o2c.com) As information material for our customers, we particularly recommend the “Conversion flyer” and the product brochure. SIMOCODE pro SIRIUS Motor Management As of 09/2004