NeSSI systems: the approach to a Best Practice

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Presentation transcript:

NeSSI systems: the approach to a Best Practice Jeff Gunnell ExxonMobil Chemical Company Rob Dubois Dow Chemical Company

NeSSI systems: the approach to a Best Practice What is a Best Practice? Proven way of doing something demonstrated beyond any doubt that it really works Evidence that this is better than any other way safer AND/OR faster AND/OR more reliable AND/OR lower cost AND/OR whatever metrics matter to you

NeSSI systems: the approach to a Best Practice SUMMARY: You’ve got to have miles in the bank Demonstrated in the field Measured superiority “Ladies and gentlemen, here is the result of event No 9, the one mile. First, No 41, R. G. Bannister, of the Amateur Athletic Association and formerly of Exeter and Merton Colleges, with a time that is a new meeting and track record, and which, subject to ratification, will be a new English native, British national, British allcomers, European, British Empire and world record. The time is three . . .” The rest of the announcement was drowned by the uproar of the crowd.

NeSSI systems: the approach to a Best Practice To create a Best Practice: State your goals Come up with the best design that you can Test it extensively Fix the things that didn’t work very well Test it all over again Keep doing that until everything meets your goals Do a reality check - compare with the status quo

NeSSI systems: the approach to a Best Practice To create a Best Practice: State your goals Come up with the best design that you can Test it extensively Fix the things that didn’t work very well Test it all over again Keep doing that until everything meets your goals Do a reality check - compare with the status quo

NeSSI systems: the approach to a Best Practice Goal for analyser systems: Maximise payback Reduce cost to build Reduce cost to own Increase credits delivered

NeSSI systems: the approach to a Best Practice Goal for analyser systems: Maximise payback Relative USD Reduce cost to build 1 Reduce cost to own 2 1 Increase credits delivered 5-10 2 Over a 15 year life 1 Gunnell and van Vuuren IFPAC 2000 2 Based on a typical returns of 30-60%

NeSSI systems: the approach to a Best Practice

NeSSI systems: the approach to a Best Practice In general we expect NeSSI to contribute by: Making the mechanical things easier quicker to design and build overall lower cost of build Making it easier to look after systems efficient use of technician and engineering time improved reliability lower cost of ownership Smart diagnostics minimizing downtime higher availability increased credits captured

NeSSI systems: the approach to a Best Practice Field trials by ExxonMobil Chemical Company

NeSSI systems: the approach to a Best Practice Field trials by Dow Chemical Terneuzen, Netherlands Stade, Germany Fort Saskatchewan, Canada Schkopau, Germany Plaquemine, LA Freeport, TX

NeSSI systems: the approach to a Best Practice The score card to date

NeSSI systems: the approach to a Best Practice NeSSI Generation I: miles in the bank We have a proven operating envelope of gases and liquids (up to diesel) We have seen the cost of components come down to a premium of about 10% We have seen the overall cost of build reduce by about 30% We have demonstrated technician acceptance We have demonstrated self contained systems We have demonstrated SAM jr

NeSSI systems: the approach to a Best Practice The Tipping Point “The moment when an idea goes from being just another word on the street to becoming THE way that everyone thinks.” NeSSI is making good progress on its approach to becoming a Best Practice Decreasing costs Solid field experience with Gen I Commitment to develop Gen II DoE project support of Gen III The Tipping Point for NeSSI could be close at hand The Falkirk Wheel © by courtesy of MG Bennett & Associates, UK