Impact on SC 6 Documents by Kenneth Young

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Presentation transcript:

Impact on SC 6 Documents by Kenneth Young API TR PER15K Status Impact on SC 6 Documents by Kenneth Young 11/9/2018 PER15K Status - 2/9/2010

API TR PER15K Protocol for Verification and Validation of HPHT Equipment Addresses MMS 30 CFR 250.807 (NTL 2007-G07) for HPHT Equipment HPHT Equipment: Completion and Well Control Equipment Pressure rating > 15,000 psi or temperature rating > 350°F Pressures and temperatures at seafloor Includes: Functional Design Specification (User requirements) Technical Design Specification (Mfg requirements) Best Practices and Guidance (heart of document) 11/9/2018 PER15K Status - 2/9/2010

Functional Design Specification User should provide a Functional Design Specification Environmental conditions All loads throughout life cycle Internal pressure External pressure and loads Thermal requirements Any other loads Life cycle requirements Applicable industry standards 11/9/2018 PER15K Status - 2/9/2010

Technical Design Specification Manufacturer document Technical Design Specification Confirms design meets the Function Design Specification Should address: Environmental conditions Loads and characteristics Life cycle requirements System analysis loads Industry standards Design verification analysis Design validation testing Manufacturing process specification Fit-for-service basis After market activities 11/9/2018 PER15K Status - 2/9/2010

Fit-for-Service Basis The foregoing functional and technical design specifications define fit-for-service requirements. The User and Manufacturer should agree upon and document the basis for acceptance of the equipment. Acceptance may be based upon: Proven E&P experience or technology, Proven alternate industry experience or technology, Advanced design development, verification, and validation requirements, or A combination of the previous elements. 11/9/2018 PER15K Status - 2/9/2010

Best Practices and Guidance Material selection (still being developed) Design verification analysis Analysis demonstrates fit-for-service design Analysis method applicable to failure mode for component Elastic-plastic analysis recommended for heavy-wall vessels Fatigue analysis for components exposed to fatigue loading Design validation testing Validates fit-for-service design Tests requirements can be based upon output from FMEA process Considers affects of combined loads from system analysis Internal and external pressure External applied loads Thermal loads 11/9/2018 PER15K Status - 2/9/2010

Best Practices and Guidance Manufacturing Process Specifications (still being developed) Procurement Quality Assurance Quality Control NDE best practices 11/9/2018 PER15K Status - 2/9/2010

Gaps – API Spec 6A Design requirements for large bore flanges Design requirements for ring gaskets for large bore flanges Bolting criteria for HPHT flanges Fatigue analysis criteria Define HPHT temperature ratings Address ASME design criteria for thick-walled (R/t ≤ 4) vessels Address material toughness requirements ASME Div 3 requires 50 ft-lb longitudinal, 30 ft-lb transverse API 6A requires 15 ft-lb transverse 11/9/2018 PER15K Status - 2/9/2010

SC 6 – Potential Affected Docs Spec 6A – Wellhead and Christmas Tree Equipment Spec 6A718 – Nickel Base Alloy 718 Spec 6AV1 – Verification Test of Wellhead Surface Safety Valves and Underwater Safety Valves Spec 6FA – Fire Test for Valves Spec 6FB – Fire Test for End Connections Spec 6FC – Fire Test for Valve w/ Automatic Backseats Spec 6FD – Fire Test for Check Valves RP 6HT – Heat Treatment and Testing of Large Cross Section and Critical Section Components RP 14H – Installation, Maintenance, and Repair of Surface Safety Valves and Underwater Safety Valves 11/9/2018 PER15K Status - 2/9/2010

SC 6 – Potential Affected Docs TR 6AF – Capabilities of API Flanges under Combinations of Load TR 6AF1 – Temperature Derating of API Flanges TR 6AF2 – Capabilities of API Integral Flanges TR 6AM – Material Toughness TR 6F1 – Performance of API and ANSI End Connections in a Fire Test According to API Spec 6FA TR 6F2 – Fire Resistance Improvements for API Flanges TR 6J1 – Elastomer Life Estimation Testing Procedures Bull 6J – Testing of Oilfield Elastomers (A tutorial) 11/9/2018 PER15K Status - 2/9/2010

Timeline Several working meetings since June 2009 Roundtable discussion at 2010 Winter Conference Complete initial draft of TR PER15K April 2010 Initial ballot Send out – April 2010 Close – June 2010 Resolve comments 11/9/2018 PER15K Status - 2/9/2010

11/9/2018 PER15K Status - 2/9/2010