Page 1 J-M Lagniel & L Roupsard HIAT 09 Venezia, Italy 8-12 June 2009 Building design for high beam-power facilities The example of SPIRAL 2 Jean-Michel.

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Presentation transcript:

Page 1 J-M Lagniel & L Roupsard HIAT 09 Venezia, Italy 8-12 June 2009 Building design for high beam-power facilities The example of SPIRAL 2 Jean-Michel Lagniel & Lorenzo Roupsard -1- Constraints on high beam-power facilities (RIB production) -2- Organization for the building construction -3- SPIRAL 2 building construction

Page 2 J-M Lagniel & L Roupsard HIAT 09 Venezia, Italy 8-12 June 2009 UCx D Converter IS 1+ UCx D IS 1+ Target HI IS 1+ Worst case for safety n High beam-power driver p, d, HI up to 200 kW SPIRAL 2 Beam losses / beam dump / beam on target high-energy neutrons + activation High-intensity radioactive ion beams fissions / s SPIRAL 2 Big volumes of highly-activated gas contamination RIB production / constraints 1/3

Page 3 J-M Lagniel & L Roupsard HIAT 09 Venezia, Italy 8-12 June 2009 HBP RIB facilities constraints 2/3 Constraints on the buildings… as usual Budget - Planning - Manpower Additional constraints More radiations + More activation + Contamination More shielding More radiation safety systems More access controls More interlocks (Important Elements for Security) Nuclear ventilations Equipment remote control (Up to red zone) Infrastructures for waste management (qualification and preparation system, containers, transport to long term storage) Activated gas and liquid storages Seismic resistance Stainless steel liner on the walls for easy decontamination… AND… You have to convince the Safety Authorities…

Page 4 J-M Lagniel & L Roupsard HIAT 09 Venezia, Italy 8-12 June 2009 Organization for the building construction No architect, no nuclear building engineers in most of the Labs Building Prime Contractor for the buildings design and construction follow up As building owner, we have to define our needs in such a way that the BPC -1- understand (translate accelerator / physicist vocabulary…) -2- get all the input data at day one to design the building and infrastructures and make a precise cost estimate (20 % 10%) Surfaces (m2) Building organization (connections…) Constraints induced by the process Cooling system performances Electrical power distribution Handling capacities Ground loads (kg/m 2 ) Source terms for radioprotection, gas storages…

Page 5 J-M Lagniel & L Roupsard HIAT 09 Venezia, Italy 8-12 June 2009 Organization for the building construction You must know what you want when you sign the BPC contract ! and write the Building Program (contractual specification) Any modification or additional request will cost you a lot ! Then you have to organize the cohabitation between the BPC and the users (accelerator people & nuclear physicists) in such a way that they cannot ask always more ! (cost escalation during the detailed design study)

Page 6 J-M Lagniel & L Roupsard HIAT 09 Venezia, Italy 8-12 June 2009 BUDGET & REQUIREMENT SPECIFICATIONS SPIRAL 2 Management Team SAC + TAC Building owner Spec = Building program Organization – Role of the prime contractor DESIGN & CONSTRUCTION FOLLOW-UP ACC Team RIB Prod Team (Labs) for the process Building Prime Contractor for the building and conventional facilities CONSTRUCTION & INSTALLATION Labs Industry CONSTRUCTION & INSTALLATION Labs Industry

Page 7 J-M Lagniel & L Roupsard HIAT 09 Venezia, Italy 8-12 June 2009 Missions and competencies of the Building Prime Contractor Taking into account that SPIRAL 2 will be a Nuclear Installation (reactor rules) Industrial building structures engineering (including the nuclear aspects – seismic aspects) Architecture (Industrial building) Heating – Ventilation – Air conditioning Electrical power distribution (20 kV – V - ~10 MW) Low power networks Water cooling system Security (including the fire network) Nuclear safety (waste…) Design – Cost optimization – Contract preparation Construction follow up – Reception Assistance to the building owner Organization – Prime contractor missions

Page 8 J-M Lagniel & L Roupsard HIAT 09 Venezia, Italy 8-12 June 2009 SPIRAL 2 building construction Phase 1 Accelerator S3 NfS (+ SRI) Exp area DESIR Exp area RIB PRODUCTION Phase 2 Existing GANIL facility + Annexes = Conventional facilities for Ph 1 & 2

Page 9 J-M Lagniel & L Roupsard HIAT 09 Venezia, Italy 8-12 June 2009 SPIRAL 2 Phase One Construction Building Programming (Building owner specs) Used surface table TOTAL 4457 m2 Used surface Each building ACC – AEL - ANN described in terms of functional sectors Each room of the local sectors has been defined in terms of used surface and requirements Conventional facilities (ANNEXE Bld PHASE 1) designed for PHASE 1 & PHASE 2

Page 10 J-M Lagniel & L Roupsard HIAT 09 Venezia, Italy 8-12 June 2009 Phase One Construction Selection of the PH-1 Building Prime Contractor Nov 16, 2007 : Publication of the call for candidates Feb 5, 2008 : First meeting of the selection committee Start of the competition between 2 candidates June 2, 2008 : Reception of the 2 propositions (building outlines + cost estimates) June 27, 2008 : Second meeting of the selection committee 2 projects at the same level Start of a competitive dialog with the 2 candidates Sept 2-3, 2008 : Reception of the 2 projects Sept 9, 2008 : The SPIRAL 2 Steering Committee select INGEROP (Engineering) + ATR (nuclear eng – safety) + Nuret (Architect)

Page 11 J-M Lagniel & L Roupsard HIAT 09 Venezia, Italy 8-12 June 2009 Phase One Construction Phase 1 ground level buildings from the selected Prime Contractor Phase 2

Page 12 J-M Lagniel & L Roupsard HIAT 09 Venezia, Italy 8-12 June 2009 Phase One Construction Building optimization : 5 good reasons to choose an underground installation of the process (accelerator, beam transfer lines, LINAC experimental areas, RIB production process) The Epron city construction rules forbid buildings higher than 11 m The GANIL site underground is made up of good solid calcareous stone Less concrete to prevent ground activation than visitor irradiation Better resistance to seism Better resistance to external aggressions (Impact of the surrounding buildings, gas-truck explosion…) Cost saving of the order of for the Phase 1 buildings 15 – 20 % of the building structure (shell) cost

Page 13 J-M Lagniel & L Roupsard HIAT 09 Venezia, Italy 8-12 June 2009 Phase m (beam) level Injector area P + D Q/A 1/3 Free room for Q/A 1/6 Inj Access LINAC Access NfS – SRI access S3 Access Superconducting LINAC NfS Neutron prod target & Multipurpose Research Area (SRI) HEBT NfS ToF Exp hall S3 Exp hall Beam to the PRODUCTION target Beam dump Reserved space for + Exp Area / + LINAC North 133 m

Page 14 J-M Lagniel & L Roupsard HIAT 09 Venezia, Italy 8-12 June 2009 Phase 1 Accelerator building Superconducting LINAC 6 m high tunnel Beam dump Cut along the Accelerator tunnel Injector area Surface building with the RF systems, power supplies, test areas… Light structure construction Filling up layer (most probably using the calcareous stone extracted during the excavation) 51 m

Page 15 J-M Lagniel & L Roupsard HIAT 09 Venezia, Italy 8-12 June 2009 Phase 1 Ground level Conventional facilities Electrical power distribution – cooling systems Actinide target nuclear area Tests and labs LINAC RF Clean room Seismic resistant building

Page 16 J-M Lagniel & L Roupsard HIAT 09 Venezia, Italy 8-12 June 2009 Phase 1 milestone End of June 2009 : Building planning permission registration End of 2009 : First work for the builders yard installation First ground breaking (?) March 2010 : Beginning of the building construction Mid 2011 : Beginning of the process installation February 29, 2012 : First Beam Ground breaking ceremony date not yet known ! End of June 2009 : Building planning permission registration End of 2009 : First work for the builders yard installation First ground breaking (?) March 2010 : Beginning of the building construction Mid 2011 : Beginning of the process installation February 29, 2012 : First Beam Ground breaking ceremony date not yet known !

Page 17 J-M Lagniel & L Roupsard HIAT 09 Venezia, Italy 8-12 June 2009 Phase Two Construction Selection of the Building Prime Contractor Nov 18, 2008 : Publication of the call for candidates PRODUCTION : Used surface = 3000 m2 Estimated cost = 23 M DESIR : Used surface = 2300 m2 Estimated cost = 5.6 M March 12, 2009 : First meeting of the selection committee Competition between 4 candidates September 4, 2009 : Reception of the 4 propositions (building outlines + cost estimates) October 2, 2009 : Second meeting of the selection committee Nov 2009 : Signature of the PH2 BPC contract

Page 18 J-M Lagniel & L Roupsard HIAT 09 Venezia, Italy 8-12 June 2009 PRODUCTION building The Phase 2 building prime contractor will have to work taking into account the detailed design of the process and its close environment done under the supervision of the SPIRAL 2 Team (RIB) PRODUCTION bloc Target & Source area + the nuclear environment Beam Line bloc Primary and RI beam lines

Page 19 J-M Lagniel & L Roupsard HIAT 09 Venezia, Italy 8-12 June 2009 PRODUCTION building RIB PRODUCTION Bloc (Hot cells) Beam Transport Bloc Beam from the accelerator Production cave Production module RIB to DESIR RIB to GANIL HRS + RFQ Cooler Waste hot cell Storage and maintenance hot cell

Page 20 J-M Lagniel & L Roupsard HIAT 09 Venezia, Italy 8-12 June 2009 PRODUCTION building RIB to GANIL RIB to DESIR Beam from the accelerator

Page 21 J-M Lagniel & L Roupsard HIAT 09 Venezia, Italy 8-12 June 2009 DESIR building

Page 22 J-M Lagniel & L Roupsard HIAT 09 Venezia, Italy 8-12 June 2009 Phase Two milestones June 2010 : Building planning permission registration (Epron City) ~ Feb 2011 : First work for the builders yard installation First ground breaking (?) Mid 2012 : Beginning of the process installation Summer 2013 : Tests and validations November, 2013 : First experiment