Cryogenic Plant Electrical and Controls Chris Scanlon LCLS-II Cryoplant General Contractor Installation Package Review June 1, 2017

Outline System Overview Deliverables Current Status Remaining Work Completion Plan Available Resources Summary LCLS-II Cryoplant General Contractor Installation Package Review, June 1, 2017

System Overview Plant Purpose Provide 2K liquid Helium to the linac while protecting personnel and equipment Cryoplant Controls Purpose Provide and install instrumentation and controls electronics in cryoplant Provide reliable plant automation, interlocks and alarms Provide local and remote monitoring and control At the heart of this control system are 19 Allen-Bradley ControlLogix 1756-L71 and L81 PLCs. LCLS-II Cryoplant General Contractor Installation Package Review, June 1, 2017

System Overview PLC Systems: Utility Gas Mgmt 4K CB 2K CB Warm Comps LCLS-II Cryoplant General Contractor Installation Package Review, June 1, 2017

System Documentation Overview Cryoplant Control System P&ID Covered Warm Helium Compressor LP 79120-0003 Utility 79120-0009 Warm Helium Compressor MP 79120-0004   79120-0010 Warm Helium Compressor HP 79120-0005 79420-0000 Gas Management 79120-0002 79520-0000 79120-0006 79520-0001 79120-0007 79520-0002 79120-0008 79622-0001 79120-0011 79720-0000 79621-0000 79720-2000 79621-0001 79720-2001 79622-0000 79821-0000 4K Cold Box 79221-0001 2K Cold Box 79222-0000 79221-0002 79720-0001 LCLS-II Cryoplant General Contractor Installation Package Review, June 1, 2017

Deliverables Controls Electrical 6 total drawings submitted by JLab for the installation package Drawing objectives Defines power panel and field equipment locations Define testing requirements One line power wiring diagrams define cable types and quantity to submit to SG Defines JLab and GC supplied equipment Controls 68 total drawings submitted by JLab for the installation package Define enclosure and field equipment locations Define terminal to terminal wiring Interconnection diagrams defines cable types and quantity to submit to SG Define JLab and GC supplied equipment Review Reviews SG documentation developed into single GC installation package in CSI construction format coupled to an electrical subsection for final review LCLS-II Cryoplant General Contractor Installation Package Review, June 1, 2017

Electrical Deliverables Electrical Single Line Diagrams Used by SG to build cable list Used by GC to generally understand AC connections between equipment Cable designator Wire gauge Voltage Current Conduit type LCLS-II Cryoplant General Contractor Installation Package Review, June 1, 2017

Controls Deliverables Controls Assembly Drawings Used by SG to determine termination elevation and cable length Used by GC to determine location of cable terminations LCLS-II Cryoplant General Contractor Installation Package Review, June 1, 2017

Controls Deliverables Controls Wiring Drawings Used by SG to build cable lists Used by SG to identify channels and instrument types Used by GC to identify per conductor wiring of cables LCLS-II Cryoplant General Contractor Installation Package Review, June 1, 2017

Electrical and Controls Deliverables Electrical Interconnect Diagrams Used by SG to build controls cable list Used by GC to understand AC connections between control equipment Cable designator Wire gauge Cable type LCLS-II Cryoplant General Contractor Installation Package Review, June 1, 2017

Total Number of Drawings for Completion 100% Complete 99% Complete Current Status Total Number of Drawings for Completion 74 Drawings 100% Complete 4 Drawings 99% Complete 66 Drawings 95% Complete 1 Drawings <95% Complete 3 Drawings LCLS-II Cryo Controls Integration Workshop, February 1, 2017

Drawing completion progresses in parallel Remaining Work Drawing completion progresses in parallel Specific tasks to be completed are Add installation scope labels to controls enclosure and wiring drawings Add CAPTAR labels (cable numbers) to controls interconnect drawings Complete electrical interconnect diagrams LCLS-II Cryoplant General Contractor Installation Package Review, June 1, 2017

Available staff to complete the work Completion Plan Available staff to complete the work EE – 4.25 FTEs ED – 1 FTE Remaining work is well defined Add installation scope labels to controls enclosure and wiring drawings Add CAPTAR labels (cable numbers) to controls interconnect drawings Complete electrical interconnect diagrams LCLS-II Cryo Controls Integration Workshop, February 1, 2017

Completion Plan Over the last week the work has advanced 45% of the remaining effort LCLS-II Cryo Controls Integration Workshop, February 1, 2017

JLab’s Electrical and Controls scope is well understood Summary JLab’s Electrical and Controls scope is well understood The documentation is being prepared in sufficient detail for incorporation into an installation package Sufficient staff is on hand to complete the work Over the last week the work as advanced 40% of the remaining effort Expect the remaining 60% to be completed by June 15th LCLS-II Cryo Controls Integration Workshop, February 1, 2017

Backup LCLS-II Cryo Controls Integration Workshop, February 8, 2017

Ritendra Bhattacharya, Process Engineer, JLab 90% Available Resources Ritendra Bhattacharya, Process Engineer, JLab 90% Antonio de Lira, Electrical Engineer, SLAC, 100% Boris Ilinets, Electrical Engineer, SLAC, 50% Tim McCool, Electrical Designer, JLab, 100% Robert Norton, Electrical Engineer, JLab, 10% Chris Scanlon, Electrical Engineer, JLab, 100% Swapnil Shrishrimal, Electrical Engineer, JLab, 75% LCLS-II Cryo Controls Integration Workshop, February 1, 2017

Deliverables LCLS-II Cryoplant General Contractor Installation Package Review, June 1, 2017

Deliverables LCLS-II Cryoplant General Contractor Installation Package Review, June 1, 2017

Deliverables LCLS-II Cryoplant General Contractor Installation Package Review, June 1, 2017

Add CAPTAR labels (cable numbers) to controls interconnect drawings Remaining Work Add installation scope labels to controls enclosure and wiring drawings Add CAPTAR labels (cable numbers) to controls interconnect drawings Complete electrical interconnect diagrams LCLS-II Cryoplant General Contractor Installation Package Review, June 1, 2017

Deliverables JLab and SLAC give specification input to SG Termination type Test criteria Pull test Continuity check High potential test JLab and SLAC review SG produced drawings and specifications during development and provide feedback LCLS-II Cryoplant General Contractor Installation Package Review, June 1, 2017

Release drawings – upon completion (de Lira, McCool, Norton, Scanlon) Completion Plan Add installation scope to controls enclosure and wiring drawings - June 1 (McCool) Fill in CAPTAR labels (cable numbers) on electrical interconnect drawings - June 2-7 (Bhattacharya, de Lira, McCool, Scanlon, Shrishrimal) Release drawings – upon completion (de Lira, McCool, Norton, Scanlon) LCLS-II Cryo Controls Integration Workshop, February 1, 2017