RAM LLC and its Nano-Diamond Chrome (NDC) cover technology

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Presentation transcript:

RAM LLC and its Nano-Diamond Chrome (NDC) cover technology "RUSSCON" Ltd. The post address: Star St., 8,, Balashikha, Moscow region, 143909 Individual Taxpayer Number: 5001045589 Industrial Enterprise Classification Code: 500101001 www.russcon8.ru RAM LLC and its Nano-Diamond Chrome (NDC) cover technology

Facts about RAM LLC By 2006 By 2008 2011 2012 2015 RAM LLC company was incorporated in 2004 as a design and experimental enterprise. Our objective is development, production and distribution of high-quality innovative equipment and solutions in the field of engineering, dealt with oil production as well as other sectors of industry. By 2006 Nano-diamond chroming (NDC) technique has been developed in cooperation with the specialists of EKA OJSC. The technique allows covering units and details with chrome coat which improves their durability as compared to the existing analogues. By 2008 RAM has developed and mastered manufacturing of slide valves for domestic and imported oil extracting pumps. These slide valves reduce cost of oil production, equipment repair and energy expenditures. 2011 RAM starts development of BeeOilPump – a new rod pumping unit which is being produced until today 2012 RAM has developed equipment for accelerated life test of slide valves and deep-well pumping equipment. 2015 RAM is moving to USA and other international market places to launch new products based on NDC technology

The industrial purpose of NDC Nano-Diamond Chroming (NDC) technology is used instead of normal chrome coating to increase the durability of parts working in heavy duty conditions Where the NDC is used Light Industry Aerospace Medical Devices NDC Machine building Oil Industry Nuclear Industry Aircraft Industry

Nanodiamond alternative usage Polymer / Rubber filling compound Bio Application Different Surfaces NanoDiamond Heat removal in electronics Machine oil additives Combustion and detonation catalyst

Traditional chromium coatings Nanodiamond chromium coatings Comparative analysis of traditional chromium coatings and nanodiamond chromium coatings Traditional chromium coatings Nanodiamond chromium coatings

How it works Normal Chrome Coat structure NDC structure (LLC RAM technology) Thanks to adding the detonation synthesized nanodiamonds the surface structure becomes fine-grained and dense.

NDC key characteristics NDC cover (LLC RAM) and normal chrome cover properties comparison Microhardness NDC microhardness is more than 1,5 - 2 times higher Wear-resistance NDC wear-resistance more than 2 – 5 times higher Friction coefficient NDC friction coefficient is 6 - 15% lower Cohesion strength NDC cohesion strength is more than 1,1 - 1,9 times higher Ductility NDC ductility is more than 2-6 time higher

Nanodiamonds key properties Heat conduction comparison of diamond, silicon, aluminum, copper, silver and graphite. (Wt./m*K) NDC properties: Extremely high heat conduction (2000 Wt./m•K); Fully dielectric material; Small size (4-5 nm in average); Large specific surface (220-450 m²/g) The NDC cover consists of different functional elements allowing to obtain stable chemical bond of unique nano-chrystal and the molecules from the required cavity block

6 key benefits for the customers who use NDC 1) Warranty cost reduction due to longer life of such elements as valves, valve cams, engine pistons and rings, bearings, transmission elements, gears, pinions and etc (for automotive industry) 2) Longer life of elements which work in heavy duty conditions (e.g industrial pumps, forging) 3) Ability to repair machine parts worn surfaces instead of replacing the whole assembly 4) Decreased service interval 5) Possibility to design new type of machines and production equipment with increased productivity and durability 6) Easy implementation of NDC technology at the already existing galvanizing line (minimum investment-maximum output)

What RAM LLC offers today: Application of high-wear-resistant coating Diamond-Cluster Coating (NDC) according to the customer’s requirements Development and implementation of prospective technologies, materials and tools in mechanical engineering, oil production, oil transportation and storage, ecology and environmental protection; Conduction of scientific researches, design, pilot-plan, calculation and experimental works in development of new equipment and advanced technology; Establishment of engineering, technical and production base to ensure implementation of obtained scientific results; Implementation of design solutions and prototype models of our developments based on licensed rights. Polymeric composite materials with ultra-high heat conductivity Full and standard warranty for all the products Technical Support and Customer Care

Photos Coated tools, parts and equipment

 Crystallizing evaporators for metallurgy (operational temperature + 1500 C°)

Hydraulic cylinders

Hydraulic cylinders

Forming rolls Slide Valves (RAM llc.)

Cutting instruments  Extrusion nozzles

Ball valves

Drill bits

Tools for manufacturing uranium tablets

A variety of tools and details

Sucker rod pump BeeOilPump produced by RAM The group of companies «RUSSCON» was established in 2016. "RUSSCON" Ltd. Is the head company. "RUSSCON" Ltd. The post address: Star St., 8,, Balashikha, Moscow region, 143909 Individual Taxpayer Number: 5001045589 Industrial Enterprise Classification Code: 500101001 www.russcon8.ru Sucker rod pump BeeOilPump produced by RAM