DoD Fuels Laboratory Standards UFC 4-310-03 DRAFT Prepared for: WWEC April 2017 Dustin Scheuffele, P.E. POL-MCX Omaha District US Army Corps of Engineers

content Introduction Basic Lab Type C Lab (Ft Polk, Ft Irwin, Quantico, Ft Drum) Increasing Type C++ Lab Testing Capability Type B Lab (Ft Rucker, Chibana, Rota) Type A Lab (Kadena, Wright-Patt., Vandenberg) References

introduction Document Description Reasons for Document Impact *DRAFT* UFC 4-310-03, DOD FUELS LABORATORY STANDARDS Dated 19 Sep 2016; Developed by USACE POL-MCX on behalf of FFEP Description Provides general criteria and standard procedures for the design and construction of military land-based Laboratory Facilities which test liquid fuels. Reasons for Document Provide guidance for planning, facility design, and construction documentation involved in the construction of new Fuel Laboratory Facilities. Serve as guidance for modernization or expanding existing Fuel Laboratories. Impact The requirements in this UFC will provide for uniform requirements for construction of DOD Fuels Laboratories based on required fuel testing requirements. The pieces were all here; the standard completed the puzzle Engineers and reviewers had no basis for the recommendations outside of good engineering practice Most of the labs are derelict We in the MCX all have a mission to protect the environment, protect the operators, and protect the aircraft

content Introduction Basic Lab Type C Lab Type C++ Lab Type B Lab Type A Lab References

Architectural Requirements Basic lab Architectural Requirements Floors – Designed for spill control – recessed or other Cabinets – solid wood or metal construction Countertops – 4 inch backsplash, resistant to fuels and other chemicals (epoxy).

Mechanical Requirements Basic lab Mechanical Requirements HVAC – Minimum outdoor air; minimize turbulence around lab hood; controls integration between system and lab hood; slightly negative pressure relative to building Exhaust – 24/7 from within 6 inches of lab floor Energy efficiency – follow UFC 1-200-02 Plumbing – UFC 3-420-01; supply 130 deg F water to sink for cleaning

Electrical Requirements Basic lab Electrical Requirements Primary power – dedicated transformer; step down to 120/208 3-phase Secondary power – provide second transformer with 120/240 single phase secondary Lighting – generally non-hazardous, but some locations may require explosion proof ratings Outlets and switches – located above counter height, every 4 feet. Two 240V outlets at end of counters. Grounding – IAW with NFPA 70. Grounding bar for personnel and equipment must be provided at entrances.

Fire Protection Requirements Basic lab Fire Protection Requirements Lab walls – minimum 1-hour fire rated and UL fire-resistant construction Storage rooms – Class 1, Division 2, and Group D Sprinklers– required Lab buildings – Industrial occupancy; fire alarm and mass notification system; and IBC Type I or II. Base Fire Department – Coordinate for reviews, inspections, and occupancy permits.

BASIC LAB

Fuels Laboratory Equipment Reference Table

content Introduction Basic Lab Type C Lab Type C++ Lab Type B Lab Type A Lab References

Type C lab Architectural Mechanical Electrical Fire Protection Basic lab requirements Mechanical Basic lab plus science fume hood Emergency eyewash Electrical Fire Protection Volume limits per NFPA 45 (up to 300 gal)

content Introduction Basic Lab Type C Lab Type C++ Lab Type B Lab Type A Lab References

Type C++ lab Architectural Mechanical Electrical Fire Protection Basic lab requirements Mechanical Basic lab plus lab fume hood Emergency eyewash and shower De-ionized water Electrical Fire Protection Volume limits per NFPA 45 (up to 300 gal)

content Introduction Basic Lab Type C Lab Type C++ Lab Type B Lab Type A Lab References

Type B lab Architectural Lab – 1,200 – 2,000 sq. ft Chem. analysis – 260 sq ft Non-hazardous storage – 200 sq ft Hazardous storage – 100 sq ft Filtration – 250 sq ft Balance and flash – 150 sq ft Admin – 375 sq ft Support – sq ft as required 2-3k sq ft

Type B lab Mechanical Electrical Fire Protection Type C++ requirements Basic lab requirements Combustible gas monitors with alarms Some areas may require explosion proof treatment Fire Protection Class A/B per NFPA 45 (up to 800 gal)

content Introduction Basic Lab Type C Lab Type C++ Lab Type B Lab Type A Lab References

Type a lab Architectural Lab – 2,000 – 3,200 sq. ft Chem. analysis – 260 sq ft Non-hazardous storage – 200 sq ft Hazardous storage – 100 sq ft Filtration – 250 sq ft Balance and flash – 150 sq ft Admin – 375 sq ft Support – sq ft as required

Type a lab Mechanical Electrical Fire Protection Type B requirements Basic lab requirements Class A per NFPA 45 (up to 1600 gal) - Consider energy recover for this and Type B

content Introduction Basic Lab Type C Lab Type C++ Lab Type B Lab Type A Lab References

references AASHRAE STD 110, Method of Testing Performance of Laboratory Fume Hoods ASHRAE 62.1, Ventilation for Acceptable Indoor Air Quality ANSI/ASSE Z9.5 Laboratory Ventilation ANSI/ISEA Z358.1, American National Standard for Emergency Eyewash and Shower Equipment NFPA 1, Fire Code NFPA 10, Standard for Portable Fire Extinguishers NFPA 13, Standard for the Installation of Sprinkler Systems NFPA 24, Standard for the Installation of Private Fire Service Mains and Their Appurtenances NFPA 30, Flammable and Combustible Liquids Code NFPA 45, Standard on Fire Protection for Laboratories Using Chemicals NFPA 70, National Electrical Code NFPA 72, National Fire Alarm and Signaling Code NFPA 101, Life Safety Code NFPA 780, Standard for the Installation of Lightning Protection Systems NFPA 400, Hazardous Materials Code 36 CFR 1191, ADA-ABA American with Disabilities Act and Architectural Barriers Act CFR 1910.132; Code of Federal Regulations, Personal Protective Equipment (PPE)

references CFR 1910.157; Code of Federal Regulations, Portable Fire Extinguishers CFR 1910, Subpart D; Code of Federal Regulations, Walking-Working Surfaces CFR 1910, Subpart E; Code of Federal Regulations, Means of Egress DOD 4140.25M, DOD Management of Bulk Petroleum Products, Natural Gas, and Coal MIL-STD-3004, Quality Assurance/Surveillance for Fuels, Lubricants and Related Products MIL-STD-3007, DOD Standard Practice for Unified Facilities Criteria and Unified Facilities Guide Specifications UFC 1-200-01, DoD Building Code UFC 1-200-02, High Performance and Sustainable Building Requirements UFC 3-410-01, Heating, Ventilating, and Air Conditioning Systems UFC 3-530-01, Interior and Exterior Lighting Systems and Controls UFC 3-575-01, Lightning and Static Electricity Protection Systems UFC 3-600-01, Fire Protection Engineering for Facilities UFC 3-420-01, Design, Plumbing Systems UFC 3-460-01, Design: Petroleum Fuel Facilities UFC 4-021-01, Design and O&M: Mass Notification Systems

Questions Dustin Scheuffele, P.E. POL-MCX Omaha District Corps of Engineers dustin.j.scheuffele@usace.army.mil 402-995-2132 http://www.nwo.usace.army.mil/Missions/SpecialProjects/FuelSystems.aspx