Bitumen HSE Gearoid Lohan.

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Presentation transcript:

Bitumen HSE Gearoid Lohan

Overview Bitumen regarded as a ‘safe product’ Bitumen is inert at ambient temperature. Low Volatility Low water solubility Highly durable

Bitumen Types and Grades Penetration grade bitumens 40/60pen, 70/100pen, 160/220pen Polymer Modified Grade Bitumens Special Applications – Higher Temperatures Oxidised / Blown Grade Bitumens Clear Grade bitumen (Coloured Asphalt) Other types Emulsions Hard Grades

Schematic of the Asphalt Value Chain Shipping / Supply: Crude is moved by ship or Pipeline to refineries Crude Crude Downstream: Refinery Upstream: Crude Exploration & Production Refined Products: Bitumen Modification Processes Asphalt Asphalt Bitumen Asphalt Plant Or Emulsion Manufacture Bitumen: Supply & Distribution Transport To work site Paving

Bitumen – The Hazards High handling Temperature – Bitumen Burns. Fire – Combustible Contact with Water Bitumen Overflow during off-loading Pressure discharge Vapour emissions (11oc drop – reduces fumes by 50%)

The Hazard - Fire Auto – ignition > 300 oC Contact with Insulation (self ignition) Overheating Never use water – use foam or dry powder to extinguish the fire.

The Hazard – Bitumen Burns Hose Burst Boil Over Value Blocked Sampling Treatment Cool for 5 minutes (water) Never attempt to peel off bitumen

The Hazard – Pressure Discharge 50% of all accidents – during delivery. Can lead to Bitumen Burns Drench Shower Bitumen Hoses –Testing, Flanges

The Hazard – Bitumen Spills Tank Gauges High Level Alarms Overflow pipe

Minimize the Risk Drench Shower PPE - within 6m of the delivery point. Bitumen self ignition - Fire Product storage temperature Tank Labeling Product crossover Level gauge maintenance Bitumen First Aid – Bitumen Burns Cool water (Drench Shower) Leave bitumen in place Do not bandage Call emergency Services

Bitumen HSE – What the Bitumen Tank Farm should have? Off-loading Instructions Adequate Lighting Tank Labelling, Gauges, Alarms Bitumen Burns poster Bitumen Burns Guidance Never mix penetration grade with cutback Adequate Turning Angle for Trucks/Tankers

Bitumen PPE Helmet, Visor and Neck apron One piece Coverall - with High Vis Heat resistant gloves Foot protection

Bitumen HSE – What the Bitumen Tank Farm should have? Adequate Turning Circle Drench Shower Fire Extinguisher Material Safety Data Sheets Emergency Tel No.s – Do you know where to go in the event of an emergency ? Risk Assessment Adequate Signage/Posters - Directions