WM enclosures Painting process Marketing Department SDR November 2009.

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Presentation transcript:

WM enclosures Painting process Marketing Department SDR November 2009

Schneider Electric 2 - Division - Nom – Date AGENDA ●Standard coating ●Why use epoxy-polyester hybrid powder coating ? ●Process ●Properties ●Customization service

Schneider Electric 3 - Division - Nom – Date Standard coating

Schneider Electric 4 - Division - Nom – Date SCHNEIDER Universal Enclosures paint finish ●Standard coating ●Method : Static electricity Powder paint ●Element: Hybrid composed with Polyester resin 70% ( UV ) and Epoxy resin 30% ( corrosion, chemicals) ●Colour : RAL7035 half shine ●Thickness : 50 ~ 70μm (average 60μm) ●Structure : Texture finish ●Special coating ●Element : ( ex. Polyester 100% etc. ) ●Colour : (Other RAL color, Munsell 5Y7/1 etc. ) ●Thickness ( Without paint, double coating etc. )

Schneider Electric 5 - Division - Nom – Date Why use epoxy-polyester hybrid powder coating ? epoxy is an excellent coating to control corrosion. ●Epoxy-based paints can adhere very well to a metallic surface if that surface is prepared correctly. Because of its bond to a metallic substrate and the internal bonds in the paint itself, epoxy is an excellent coating to control corrosion. ●However, epoxy paint systems have a major problem dealing with ultraviolet light - the material decomposes, causing what is known as chalking. ●Polyester paints, gives durability of appearance and mechanical strength to provide an excellent coating. ●SCHNEIDER Universal Enclosures uses a hybrid powder coating to provide the best quality.

Schneider Electric 6 - Division - Nom – Date Paint : Advantage of hybrid paint  Resistance to shock,  Easy to clean,  Excellent corrosion and chemical resistance,  Good edge angle coverage  Good process efficiencies with excellent control over film thickness.

Schneider Electric 7 - Division - Nom – Date PROCESS

Schneider Electric 8 - Division - Nom – Date Overview Wash, Rinsing Phosphate Coating Line Powder Painting Baking ●We offer a number of standard colours including RAL 7035 and RAL The ultra durable powder paint is applied to a multi-staged washing, rinsing and phosphating undercoating. ●Our standard finishes can be re-painted.

Schneider Electric 9 - Division - Nom – Date Alkaline degreasing : take away all the greases and impurities 120sec./ 60 ℃ Rinsing out : triple spray 120 sec. =S= UE painting process (1) surface treatment tunnel Phosphate treatment : allows better paint adhesion and higher resistance to corrosion 120sec./ 50 ℃ Rinsing out : take away the exceed of phosphate by triple splay 120sec. Chromate neutralization : mix of steel + chromate, offer a greater resistance to corrosion 45sec. Final rinsing out : with mineral free water

Schneider Electric 10 - Division - Nom – Date Drying oven : 24m long oven, heated with town gas, ensure a perfect dryness of the parts =S= UE painting process (2) Drying oven

Schneider Electric 11 - Division - Nom – Date Powder painting : The powder painting is done in low pressure cabins compare to the ambient atmospheres. The powder is charged at a reverse polarity from the one of the items being painted, powder then adheres on the items. All the part are also manually painted wherever exists a risk of insufficient coating( principally in the corners). =S= UE painting process (3) Powder painting process

Schneider Electric 12 - Division - Nom – Date Powder polymerization Oven : Treatment 10minutes 170 ℃ Powder softens and forms the paint film once cooled down =S= UE painting process (4)Powder polymerization oven

Schneider Electric 13 - Division - Nom – Date Painting kinds ■Powder ■Requid After splay(Powder) Powder splay Heating(melting ) Oven Completed Cool down Completed Painting Setting Solvent evaporation Oven Melting

Schneider Electric 14 - Division - Nom – Date Paint : Advantage of the powder paint  No solvent,  Avoiding risk of pollution, poisoning and fire accident,  High quality coating,  Flexible and easy to change the thickness of the coating,  Reduction of the paint loss – recyclable,  High efficiency and capacity of the painting work.

Schneider Electric 15 - Division - Nom – Date RAL RAL7035 = European Switchboard’s colour Standard colour

Schneider Electric 16 - Division - Nom – Date PROPERTIES

Schneider Electric 17 - Division - Nom – Date Polyester base coating properties

Schneider Electric 18 - Division - Nom – Date Polyester base coating properties

Schneider Electric 19 - Division - Nom – Date Customized business ●We can propose with our customized service all RAL colour. ●We can also propose anti-corrosion painting (Beckryzinc) ●Ask us for more information.

Schneider Electric 20 - Division - Nom – Date Test to corrosion ●Our enclosures are tested in our factory mounted; ●Test results are available – contact us.

Schneider Electric 21 - Division - Nom – Date Thanks for your attention