STEP 1: ASSEMBLE INSERT PLATES 1.Assemble insert plates by press fitting roller bearing and adapter plate into assembly 1.1 Prep all mating surfaces to.

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Presentation transcript:

STEP 1: ASSEMBLE INSERT PLATES 1.Assemble insert plates by press fitting roller bearing and adapter plate into assembly 1.1 Prep all mating surfaces to ensure no dirt causes interference 1.2 Press fit tapered roller bearing into slot of insert plate (1) 1.3 Press fit front side adapter plate into the inner race of the bearing (2) 1.4 Repeat for other front side adapter plate, and two motor side adapter plates 1 2

STEP 2: ASSEMBLE FIXTURE FRAME 2.Create Backbone of Assembly Fixture 2.1 Prep all mating surfaces to ensure no dirt causes interference 2.2 Press fit locating dowel pins into small, designated holes in base 2.3 Place front frame piece (1) onto dowel pins 2.4 Repeat steps 2.1 – 2.3 for motor side frame piece (2) 2.5 Attach side support members (3). Bolt into place 2.6 Loosely place all corner bracketing and bolts (4) 2.7 Ensure perpendicularity of the frame and alignment of the insert hole centers 2.8 Once system is aligned properly, fully torque down corner brackets/bolt

STEP 3: ASSEMBLE MOTOR MOUNT 3.Assemble stand for motor mount on back of frame 3.1 Loosely lay horizontal square tube members onto base and add bolts (1) Ensure all members are parallel to each other and perpendicular to sides of base 3.2 Fully bolt members into place 3.3 Loosely lay vertical square tube members in proper location and add bolts (2) Ensure all members are parallel to each other and perpendicular to horizontal members 3.4 Fully bolt members into place 3.5 Loosely lay top horizontal square tube members in proper location and add bolts (3) Ensure all members are parallel to each other and perpendicular to vertical members 3.6 Fully bolt members into place 3.7 Add sheet metal motor mounts to top of motor stand (4) Ensure motor mount is perfectly level 3.8 Fully bolt into place

STEP 4: ASSEMBLE FIXED MOTOR SIDE OF FRAME 4.Assemble motor side insert assembly into frame 4.1 Insert motor side insert assembly onto outside of motor side frame support, such that the adapter plate shaft is pointing toward the motor mount Ensure the center of the motor side insert assembly is aligned with the center of the motor side frame support 4.2 Bolt motor side insert assembly into motor side frame support 4.3 Place shaft coupling onto shaft of motor side insert plate (shaft coupling not displayed) 4.4 Place motor onto motor mount, aligning the motor shaft and the center axis of the shaft coupling 4.5 Tighten shaft coupling into place 4.6 Bolt motor to motor mount 4.7 Repeat for other side

STEP 5: MOUNT ROLLER ONTO FRAME 5.Add rollers to the fixture assembly (For full video of process, see EDGE site) 5.1 Using a forklift, bring rollers into assembly through the side and loosely align it with the key on the motor side adapter plate 5.2 Move roller until taper and key of motor side adapter plate is fully engaged 5.3 Slide tensioning rod through front frame and roller, and fully thread into motor side insert plate 5.4 Place removable front insert assembly into the front frame Ensure taper of the adapter plate is aligned with the taper in the roller Ensure key on the adapter plate is fully engaging with the roller 5.5 Bolt removable front insert into front side frame support 5.6 Place cap onto front side of tensioning rod and tighten to a desired torque 5.7 Repeat for second guide roller

STEP 6: ASSEMBLE SHIELDING 6.Assemble Plexiglass shielding to be placed on side of fixture 6.1 Add hinges to top side of Plexiglass shielding 6.2 Bolt other side of hinges to top of vertical frame members ensuring the system opens outward (not shown) 6.3 Bolt handles toward the bottom of the Plexiglass, ensuring they face away from the system (not shown)