Tensky International Co.,Ltd. Founded : March.2007 Factory Area : 370.76m 2 Address : No.1,Lane 137,Sec 3,Jhongshan RD,Hukou Township,Hsinchu County 303,Taiwan(R.O.C)Office:No.135,

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Presentation transcript:

Tensky International Co.,Ltd. Founded : March.2007 Factory Area : m 2 Address : No.1,Lane 137,Sec 3,Jhongshan RD,Hukou Township,Hsinchu County 303,Taiwan(R.O.C)Office:No.135, Chenggong 2nd St.,Jhubei City, Hsinchu County 302,Taiwan (R.O.C.) Substrate Materials Wafer Drawing Metalized Materials/Design

2007 founded for ceramic parts and process ceramic by CNC Cooperate with PCB and semiconductor factory dedicated to apply the thin film & lithography process on Alumina / Aluminium Nitride substrate to make passive and circuit components. With both circuit design and processing capabilities, Tensky can offer OEM/ODM manufacturing service for products with circuits on ceramic substrate Building branch office in Shenzhen China. Company advance Company advance POTENT MACHINERY & INDUSTRY CO.,LIMITED(Xiamen)

Tensky was established by a group of engineers with innovative processing on ceramic capability. Our vision is to be the most advanced manufacturing service provider on ceramic parts and substrate to designers, and become the most reliable partner for all customers. Tensky will strive to provide superior manufacturing service on thin/thick film processing integration for all application fields. Tensky International Co.,Ltd.

Design Rule of Ceramic Substrate Substrate Materials Wafer Drawing Metalized Materials/Design

Material Typical thickness (mm) Typical dimension Thermal conductivity Al2O3 Wafer 0.38/ 0.5 /0.635/0.8/1 mm 4.5" /5” 20~27 W/mK Al2O3 Chip 0.38/ 0.5 /0.635/0.8/1 mm Customize d AlN Wafer 0.38/ 0.5 / “/5” 170~200 W/mK ALN Chip 0.38/ 0.5 /0.635 Customize d Substrate Materials

Material Pattern construction Laser drill for via-holes Laser scribing Line width for dicing saw Clearance distance from edge to metalized pattern Al2O3 Wafer Single Face Double face With Via-holes Customized 80~200 um, 150 um typically 1/4~1/2 substrate thickness, 1/3 substrate thickness typically 150~300 um, 200 um typically 6mm (as the thickness of the metalized layer less than 30 um) ; 8 mm (as the thickness of the metalized layer higher than 30 um) AlN Wafer Al2O3 Chip ALN Chip Wafer Drawing

101.6mm or mm Patterning available region : 90%~95% for 101.6*101.6 mm or 114.3*114.3 mm 3~5m m Metalized Materials/Design

Metalized Materials Material Matalized Material/Thickness Conducting material of the via-holes Line width* tolerance CuNiAu Al2O3 Wafer 1 μm 10 μm 20 μm 30μm 60μm 70um 100um Customized 3~5 um, typically 0.075~1 um, 0.1um typically Sliver Cooper Sliver/Copper 50 μm typically AlN Wafer Al2O3 Chip ALN Chip

Benchmark of Various Substrate Materials FR-4 PCB Metal Core PCB (MCPCB) LTCC Ceramic Substrate Thick-Film Ceramic substrate DPC/Thin-Film Ceramic Substrate (Al2O3) DPC/Thin-Film Ceramic Substrate (AlN) Thermal conductivity 0.3~0.4 W/mK0.7~5 W/mK3~10 W/ mK15~20 W/mK20~27 W/ mK 170~190 W/mK Resolution50 μm 150 μm 10 μm Graduated Difference <10 μm > +/- 200 μm <10 μm Applications Suitable for low power applications (<0.5W) Suitable for middle power applications (<1W) Suitable for high power applications (1~3W) Suitable for high power applications (1~10W) CostLowMiddleMiddle-highMiddleMiddle-highHigher Wire bonding available Yes Eutetic bonding available N/A NoPoorYes Flip chip bonding available N/A NoPoorYes

Compare with Thick & Thin Film Process Item Thick filmThin film /DPC Accuracy +/- 10%+/- 1% Adhesion Low (especiallyon AlN substrate) High Surface roughness Low (1~3 μm) High (<0.3 μm) Real image

Sketch of Produce flow chart

Thermal Shock Test Content

Application of the Manufacturing Process High power LED ceramic substrate Flip chip /eutectic substrate manufacturing HCPV heat-sink of the solar cell Sensor ceramic substrate ESD/EMI protect design Thin film passive/protect devices

Manufacturing technology for ceramic substrate Thin-film deposition technology Photo-lithography technology Electrode/electroless plating technology Micro-pattern design and manufacturing integrated technology

Major manufact uring equipme nt for substrate Manufacturing technology (I)

Film(DPC Thin Film(DPC) Manufacturing Products

Tensky International Co.,Ltd. Founded : March.2007 Factory Area : m 2 Address : No.1,Lane 137,Sec 3,Jhongshan RD,Hukou Township,Hsinchu County 303,Taiwan(R.O.C)Office:No.135, Chenggong 2nd St.,Jhubei City, Hsinchu County 302,Taiwan (R.O.C.) Thanks for Your Attention Your Attention