TOPIC 4: SHIPYARD PRACTICES

SHIPYARD Place where ships are repaired and built. Demand of shipping transportation increasing Creating pressure on shipbuilding industries Place where ships are repaired and built. Constructed nearby the sea or tidal rivers to allow easy access for the ships. The site of large shipyard will contain many specialized cranes, dry dock, slipways, dust-free warehouse, painting facilities and extremely large areas for fabrication of the ships.

SHIPYARD AND SHIPBUILDING Main Objectives of the shipyard Economical productions Ensure the safe working environment Environment friendly activities of the shipyard Main purposes of the ship building Transfer goods, materials , animals etc Safely, economically and timely Environment friendly ship operation

FACTORS ESTABLISHING SHIPYARDS Huge opportunities: Good Geographical position Shipyard location & layout Good communication facilities Many inland shipping routes Low labor cost Friendly working environment Well trained workers for design and manufacturing

Systematic Shipyard Layout (Flow of materials)

Present Condition of Shipyard Layout (Flow of materials)

SHIPBUILDING PROCESS Design Steel Cutting Block Assembly Painting Block Erection Launching & Outfitting Sea trial & Delivery

Design Part Basic design Hull design Outfitting design Basic modeling(Speed, loadage etc..) Flow analysis Hull design Structure design Structure & Fatigue strength analysis Outfitting design Pipe laying & Electrical wiring Engine room design

Design Part ◈ Basic design A basis modeling which taking a carrying capacity and speed A performance assessment to a computer simulation. And computer float analysis

Design Part ◈ Hull design The design are firm to the iron board of the at least to the maximum and to develop fast speed. Many simulation about the body of ship structure and computation need. 10

Design Part ◈ Outfitting design A machinery and tools of the boiler room conduit install task. install the cabin interior, the Electrical wire and pipe. The place which resides at the vessel to charge the lodging equipment which members reside. 11

Steel Cutting Steel Cutting The work that the steel place is automatically cut based upon production design in information

Steel Cutting Cutting Progress 1. Marking by NC machine 2. Marked steel

Steel Cutting Cutting Progress 1. 4. In order assembly pregress

Steel Cutting Cutting Equipment Gas based cutter Major method, by oxygen- acetylene gas

Steel Cutting Cutting Equipment Laser cutting Cutting that use molting, evaporation and high-handed gas It`s method that can cut 5~7mm steel for the present In oder to apply, need to more development than now

Block Assembly Synthesis of Piece Assembly, Sub Assembly, Cutting/Bending and so on work that assemble area of ship hull space.

Image in block assembly factory Image that set Pin Jig on curved surface of ship hull

On bottom of a ship department traveling sale frame sticking Image that is built on Tank Top’s upside. Flat position of welding is proceeded because do turnover after attach traveling sale here

Image that stern tube block is worked Some innards and block assembly together worked image Manufacturing Process Gyeongsang National University

Image that move block by Heavy Lift Transporter Image of block that come by painting shop for painting

Final inspection (Block) Painting Surface Inspection Surface preparation Painting Dry Dry Final inspection (Block) Touch up

Painting Inspection for 2nd surface preparation High pressure Block Assembly Touch up Inspection for 2nd surface preparation High pressure steam cleaning Dry Inspection (Hull exterior) Launching External painting

Block Erection The process of building a ship afterwards the welding, after moving the blocks (which was made on the ground) by using the Gantry Crane. 24

PE : Pre-Erection PE : Pre-Erection - PE is the process of making large before moving blocks to the dock. 25

Keel Laying & Lord Point - The standard block in the Erection process Lord point - The connection point between the wires and the block. 26

- Samsung Heavy Industries SLS : Skid Launching System Floating Dock - Samsung Heavy Industries SLS : Skid Launching System - STX Shipbuilding 27

- Hanjin Heavy Industries Land Building - Hyundai Heavy Industries DAM - Hanjin Heavy Industries Land Building - Hyundai Heavy Industries 28

Launching Major Methods 1. Slip-way launching 2. Float-out launching 3. Lift-on launching

Outfitting Methods Each mechanic part assembling & pipe laying & electronic equipment installing .

Sea trial & Delivery < Sea trials > Once the construction of the vessel is completed a sea trial is conducted in the presence of the ship’s owner register of shipping.

THE TEST LISTS OF SEA TRIAL ACCELERA-TION TEST THE AMOUNT OF FUEL CONSUMED TEST SPEED TEST THE TEST LISTS OF SEA TRIAL ACCELERA-TION TEST TURNING TEST STEERING TEST

< Naming ceremony > Once the vessel is completed, it is named, and this naming process is called Naming ceremony.

Problems occur on shipbuilding industry lack of infrastructures and equipment's facilities, lack of skill workers and knowledge improper governmental activities and dedication. Lack of technology

ENVIRONMENTAL ASPECT An environmental aspect is define as an element of facility’s activities, products or services that can or does interact with the environment. An environmental impact is define as any change to the environment, whether adverse or beneficial, resulting from facility’s activities, products or services.

Environmental Impact(s) Environmental Aspect Environmental Impact(s) Emissions of volatile organic compounds (VOCs) Air pollution, smog Discharges to stream Degradation of aquatic habitat and drinking water supply Spills and leaks Soil and groundwater contamination Electricity use Air pollution, global warming Use of recycled paper Conservation of natural resources

Environmental factors of Shipyard activities During hull preparation for painting the wash water including the removing marine growth on hull and old paint high levels of heavy metals Contaminants with the nearby waters. During repairing of old ships Wastages, sewage, oily things Coating of the hull, ballast and bilge water pollute marine environment Paint stripping and painting activities are significant sources of pollution Solvent-based paints including volatile organic compounds(VOCs), anti-fouling regulated hazardous