Conversion Technology An Overview Tim Raibley. P.E. & Mike Greenberg, P.E. HDR Engineering, Inc. Date January 15, 2009.

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Presentation transcript:

Conversion Technology An Overview Tim Raibley. P.E. & Mike Greenberg, P.E. HDR Engineering, Inc. Date January 15, 2009

Conversion Technologies – An Overview Thermal Treatment  WTE – Advanced Thermal Recycling  Gasification  Plasma Arc Gasification  Pyrolysis (not discussed in presentation)  Hydrolysis (not discussed in presentation) Biological Treatment  Anaerobic Digestion Mechanical Treatment (not discussed in presentation)  Steam Classification/Autoclave  Aggressive Materials Recovery

Why Conversion Technologies? Many communities adopting greater diversion level goals Landfill capacity concerns and increasing costs Favorable economic climate (renewable energy, tax credits etc) Climate impacts & Environmental impacts Vendors offering “risk free” approaches Examples:  State of Florida – Recycling goal of 75% by 2020  State of California – Pointing toward 75% diversion

Travel with Clients to witness first hand what is state of the art in other countries Meet with technology developers, facility operators, elected officials and industry trade associations Ask the detailed questions and come away with the facts HDR’s Five International Technology Tours in Three Years Anaerobic Digestion | Tel Aviv Gasification | Tokyo Plasma Arc | OttawaTechnology Tour | Tokyo

Where HDR Has Conducted Reviews Japan, China, Taiwan Israel, Czech Republic Sweden, Denmark Holland, Belgium Switzerland, Germany France, Spain Italy, Canada

Thermal Treatment WTE – Advanced Thermal Recycling Picture WTE Plant – Hamburg, Germany

Thermal Treatment General Observations on WTE – Advanced Thermal Recycling Prevalent throughout Japan and Europe (Over 300 plants in Europe); approximately 95% of thermal treatment worldwide For the most part, plants in Japan and Europe managed & maintained at a very high level of professionalism Officials report WTE supportive of high recycling rates Bottom ash processed for construction aggregates & metals recovery Fly ash used to fill salt mines in Europe All air emissions reported to be well below permit limits at plants visited (real time air emission readings posted on publicly accessible web sites as well as scoreboards at plant entrances) Emphasis on aesthetics with landscape and architectural treatments Tipping fees in the $150 - $200 US / Ton range

Thermal Treatment Gasification Plant Picture Gasification Plant – Tokyo, Japan

Thermal Treatment General Observations on Gasification Mostly prevalent in Japan, not prevalent in other countries we visited; (about 20 plants total in operation) Commercial scale operating facilities in Japan; very neat and clean facilities Seems to work best with a more uniform and select feedstock (plastics, biomass, industrial waste) Ash is melted and vitrified and rendered non-hazardous, much of which is sold as a slag material All air emissions reported to be well below permit limits at plants visited (at some plants, real time emission data posted on publicly accessible web sites) Need better information on availability of the facilities we visited Tipping fees in the $300 US / Ton (in Japan)

Thermal Treatment Plasma Arc Gasification Pictures Plasma Arc Gasification – Ottawa, Canada

Thermal Treatment Plasma Arc Gasification Pictures Plasma Arc Gasification Torch – Ottawa, Canada

Thermal Treatment General Observations on Plasma Arc Gasification No full-scale commercial facility using MSW (200 tpd) as a feedstock is currently operating in the World Many pilot and demonstration projects in operation with very reduced availability & capacity factors and/or operated with a supplemental fuel Lack of factual performance data, emissions and cost information have all been difficult to obtain to date Technology appears promising but needs more demonstration at full load for longer operating cycles with engines and all systems operating on MSW

Biological Treatment Anaerobic Digestion of MSW Pictures Anaerobic Digestion of MSW – Barcelona, Spain

Biological Treatment Anaerobic Digestion of MSW Pictures Anaerobic Digestion of MSW – Tel Aviv, Israel

Biological Treatment General Observations on Anaerobic Digestion Biological decomposition of organic matter in the absence of oxygen, with bacteria converting organic materials into methane gas & digestate Produces electricity, steam, hot water and compostable digestate European plants utilizing green waste, also some taking food waste Several European plants utilizing MSW; many visited were under construction; significant pre-processing of mixed MSW at up front MRF, feedstock preparation is key Lack of information available on performance, emissions & economic issues Service fee projected in range of $120 – $150/ton (includes other technologies in integrated system)

Conclusions After maximizing the 3 “R’s” (reduce, reuse, recycle), need methodology to divert the remainder of waste Conversion technologies may be effective in diverting the fraction of waste remaining As such, conversion technologies are becoming a more prevalent option to explore However, factual performance, emissions and cost information have been difficult to obtain to date Additional pilot and demonstration projects needed to obtain some of this information When proven feasible, conversion technologies may play an important role in diverting the fraction of waste remaining acting as the solution for more sustainable waste management

For Further Information Contact Tim Raibley HDR Engineering, Inc Iron Point Road Folsom, CA (916) Mike Greenberg HDR Engineering, Inc. 115 Sansome Street, Suite 800 San Francisco, CA (415)

Conversion Technology An Overview – Questions? Date January 15, 2009 Tim Raibley. P.E. & Mike Greenberg, P.E. HDR Engineering, Inc.