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Carbon-Ply Kit and Installation Validation of the Anomaly.

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Presentation on theme: "Carbon-Ply Kit and Installation Validation of the Anomaly."— Presentation transcript:

1

2 Carbon-Ply Kit and Installation

3 Validation of the Anomaly

4 Application of DFRE (Dimensional Filling Restoration Epoxy)

5 Troweling and smoothing the DFRE

6 DFRE Smoothed and Outline for Primer Done

7 The Di-Electric Primer is Applied

8 Carbon Fiber is Applied Hand Tight

9 Carbon Fiber Wrapped and Ready for Mold Installation

10 Installation of the Steel Mold

11 Properly Tighten the Mold

12 Pre-Mixing of the Resin

13 Mixing the Resin Components

14 Adding Activated Resin

15 Pressure Is Applied to the Mold

16 Tied and Curing

17 Mold & Gaskets Are Removed

18 Completed Repair

19 Carbon-Ply Cross Section Exothermic Resin Pipe Carbon Fiber Di-electric Primer Cross-Linked and Monolithic

20 Carbon-Ply End Seal Cross-Section Pipe Carbon Fabric Di-Electric Primer Exothermic Resin Impervious Bond and Seal Cross-Linked and Monolithic

21 Coating Application As Needed

22 Completed Multiple Repairs In Close Quarters

23 Carbon Ply - CRS Total time to install is approximately 1 hour. The system will then need between 1 to 2 hours to fully exo-therm and cure. Therefore time from beginning of installation to being able to return to service is 3 hours.

24 Cost Benefits of Carbon Ply - CRS Same day installation and return to service No exposure to aromatics. Simple installation Savings on personnel <$2,000USD based on a five (5) man crew. Lower risk of litigation by affected employees Less re-work due to errors.

25 12.75” Steel Sleeve vs. Carbon Ply - CRS 2 highly trained welders Time to install 4-8 hours. NDE – 12 to 24 hours afterwards. Recoat One trained installer & one helper. Time to install – 3 hours. Visual examination only. Recoat adjacent area

26 CONTACT INFORMATION Henry E. Topf, Jr. Matt Lewis C.E.O. President 444 Slaughterhouse Rd. P.O. Box 1134 Wellsboro, PA Coldspring, TX 16901 77331 (570)-724-5888 (713)-304-7916


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