3 DPMGlossaryAcetel® - Registered trademark of KTP Industries’ polyacetyl plastic.Alcryn® - Registered trademark of Advanced Polymers Alloys halogen polyolefin.FRP – Fiberglass, literally, fiber reinforced plastic.Fuel-Thane – A trademark for DPM’s fuel compatible polyurea weldable plastic.Hydro-active – A chemical reaction that is initiated by water.Polysulfide – A rubber product resulting from mixing a monomer base with a catalyst.RTM – Resin transfer molded fiberglass.Solvent weld – A process where a plastic is dissolved in a solvent to form a glue that is used to chemically join two edges of the plastic.
4 DPM Multi-Sync Repair Use Multi-Sync when: No “Tek Screws”! Tight clearance around the entry fitting (Multi-Sync has the same “foot-print” as the old fitting.)Pipe is not centeredPipe is coming thru at ODD or EXCESSIVE angle. Multi-Sync inserts rotate to fit the position of the pipe)Pipe is bent close to the end of the entry fitting. (Multi-Sync can extend less that 3” from sump wall.)No “Tek Screws”!
5 DPM Multi-Sync Repair DPM Multi- Sync Training Part 1: Support ChemicalsPart 2: Prepare the SumpPart 3: Clean Multi-Sync PartsPart 4: Weld Multi-Sync in Place
6 DPM Support Chemicals DGK-4 -Solvent weld Glue Kit DBB V -Bulkhead BonderDBC Bulkhead CleanerDBF II -UL listed Bulkhead FillDRP -Repair PasteDAS Hydro-active FoamSealer
7 DPM Support Chemicals Zip Tite - Solvent Weld Glue Kit Available in: DGK oz. Metal canDGK oz. BottleAbout one minute working timeCures in 30 70oFUsed on all Fuel-Thane productsWeld as strong as base materialLeave lid off until hard to disposeNOTE: HAZMAT shippingShips withMSDS,gloves &squeeze bottle
8 DPM Support Chemicals DBB V -Bulkhead Bonder NOTE: HAZMAT shipping Uses DSM-3 Static MixerDAG III Applicator GunSand FRP before applyingExcellent bond for Fuel-Thane to FRPVery good adhesion for Alcyrn to FRPHardened mix disposes safelyNOTE: HAZMAT shipping
9 DPM Support Chemicals DBC -Bulkhead Cleaner The BEST cleaner going Use on all parts before Solvent weldingHazardous chemical – MUST follow safety directions on canDo not substitute with Acetone!NOTE: HAZMAT shipping
10 DPM Support Chemicals DBF II -UL listed Bulkhead Fill Better by designpolysulfide andDBF II is ais fuel proofwhen cured!DBF II -UL listed Bulkhead FillUses DSM-1 Static MixerUses DAG applicator GunMust store “Horizontally”Black colorPurge 2 oz. to ensure mixingHardens in about one 70oF (will not set below 50oF)Cures in 72 70oFTest after one hourDispose excess per local regulations by mixing and allowing to cure.
11 DPM Support Chemicals DRP-Repair Paste/Sealer Uses DSM-1 Static Mixer Better by designpolysulfide andDRP is ais fuel resistantwhen cured!DRP-Repair Paste/SealerUses DSM-1 Static MixerUses DAG applicator GunMust be stored “Horizontally”Gray colorPurge 2 oz. to ensure mixingHardens in about one hourFully cures in 72 70oF (will not set below 50oF)Dispose excess by mixing and allowing to cure
12 DPM Support Chemicals DAS – Hydro-active Foam Sealer Best water stop/water block productUses standard caulking gunTemporarily stops water flow into sumpWater activates and expands sealantWatch the AquaSeal Video in Part 1A
13 DPM Support Products DPM Applicator Guns DAG – Manual gun for DBF II & DRPDAG-P – Pneumatic gun for DBF II & DRPDAG III -For DBB V
16 DPM Multi-Sync Repair Additional information Fuel-Thane tested to UL 2005 protocolsMost cost effective retrofit availableQuick and easy installation reduces costRepairs ALL pipe sizes up to 6” nominalFixes off-angle or off-centered piping problemsWarranty – 3 year materials
17 How the Multi-Sync Works The Basic Steps to fixing a “Threaded” entry fittingPart 1 – The Bonding Ring & SleeveStep 1: Clean around part to be repairedClean around the old partCut off the reducer part of the old entry fittingBack off the nutClean & Sand the sump wall & Clean the repair parts with DBC cleaner. Wipe dry.Step 2: Check the fit of the repair partsCheck the fit of the “Bonding Ring” and “Sleeve” around the nut & pipeStep 3: Bond Split Parts Back TogetherBack off the nut & “Bond” the split parts back togetherLet cure for 30 minutesApply “Sealer” to sump side of Bonding Ring, slide up to sump wall, & thread on NutDo Not Over Tighten. Snug is okAttach the Sleeve, with fill port up. Bond with DBB III. Set Clamp in placeThis step varies depending on the fitting manufacturer.See actual installation instructions.
18 How the Multi-Sync Works The Basic Steps to fixing a “Threaded” entry fittingPart 2 – The Eccentric Insert & Multi-Sync ReducerStep 4: Install & Bond Eccentric Insert & Multi-Sync Reducer Back TogetherWrack Eccentric Insert around the pipeWrack Multi-Sync Reducer around the pipeApply DBB III to split area on Eccentric Insert, press ends together & clampApply DBB III to split area on Multi-Sync Reducer, press ends together & clampStep 5: Install The Eccentric Insert & Multi-Sync ReducerDry fit the Eccentric insert. Make sure it fits properly over the pipe & inside the sleeve.Dry fit the Multi-Sync ReducerAdjust the positions so that they lineup properly with the Repair Sleeve & Pipe.Note: A proper fit will not cause extra pressure or force to the sleeve and will allow a longer lasting repair.Once you have the part lined up correctlyPull back the Multi-Sync Reducer & Eccentric InsertApply DBB III bonder all around the Eccentric Insert,Slide Eccentric into the Repair sleeve in the proper positionApply DBB III bonder all around the Multi-Sync ReducerSlide the Multi-Sync Reducer into it’s proper placeSet the Clamp the around the sleeve & over the Eccentric Insert and tighten “snugly”.Set clamp over reducer end on the pipe & tighten enough to create a seal around the pipe.Step 6: Fill the part with DBF II PolysulfideSlowly fill the repair with DBF IIUse the “Remote Fill” option if space is limited around the repairCleanup & you are doneCan be Hydro-static tested after 1 hourSplit Eccentric InsertSplit Multi-Sync Reducer
19 Split parts for existing Piping Non-Split parts for New Piping DPMOther DPM Split Repair ProductsReducers & InsertsSplit and Non-SplitFits all common pipes & pipe adaptersSplit parts for existing PipingNon-Split parts for New Piping