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PDP TV Training Manual B550 (PN**B550T2FXZA).

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Presentation on theme: "PDP TV Training Manual B550 (PN**B550T2FXZA)."— Presentation transcript:

1 PDP TV Training Manual B550 (PN**B550T2FXZA)

2 Agenda Inside of B550 New Feature Board descripton Disassembly
Trouble Shooting

3 I. Inside of B550 Inside of B550

4 I. Inside of B550 Specification Items Model Name PN50B550T2FXZA
General Size (W*D*H) with Stand 48.81*11.41*32.36 inches (1240*290*822mm) Weight with Stand 84.65lbs(38.4kg) Panel Resolution 1920*1080 A/V 2 AV (INCLUDING SIDE AV) DVD 2 component 480i/p,720p,1080i/p PC 1 Dsub HDMI 4 HDMI Tuner 1 ATSC/Half NIM/QAM tuner Sound Output 8 ohm, 10W PIP X Sound option SRS TruSurround HD DNIe O Headphone Luminance [cd/m2, typical] 1000 C/R [typical] Dynamic Contrast - 1,000,000 : 1 Anynet+ View Angle(H/V) Over 160 Power Supply AC 110~220V,60Hz Power Consumption 450W Color System NTSC ,ATSC Sound System BTSC , AC3 (HDMI – PCM ONLY)

5 I. Inside of B550 Specification Items Model Name PN58B550T2FXZA
General Size (W*D*H) with Stand 55.82*13.18*36.37 inches (1418*335*924mm) Weight with Stand 99.86lbs(45.3kg) Panel Resolution 1920*1080 A/V 2 AV (INCLUDING SIDE AV) DVD 2 component 480i/p,720p,1080i/p PC 1 Dsub HDMI 4 HDMI Tuner 1 ATSC/Half NIM/QAM tuner Sound Output 8 ohm, 15W PIP X Sound option SRS TruSurround HD DNIe O Headphone Luminance [cd/m2, typical] 1000 C/R [typical] Dynamic contrast – 1,000,000 : 1 Anynet+ View Angle(H/V) Over 160 Power Supply AC 110~220V,60Hz Power Consumption 500W Color System NTSC ,ATSC Sound System BTSC , AC3 (HDMI – PCM ONLY)

6 I. Inside of B550 Specification Items Model Name PN63B550T2FXZA
General Size (W*D*H) with Stand 60.27*15.35*37.67 inches (1531*390*957mm) Weight with Stand 133.59lbs(60.6kg) Panel Resolution 1920*1080 A/V 2 AV (INCLUDING SIDE AV) DVD 2 component 480i/p,720p,1080i/p PC 1 Dsub HDMI 4 HDMI Tuner 1 ATSC/Half NIM/QAM tuner Sound Output 8 ohm, 15W PIP X Sound option SRS TruSurround HD DNIe O Headphone Luminance [cd/m2, typical] 1000 C/R [typical] Dynamic contrast – 1,000,000 : 1 Anynet+ View Angle(H/V) Over 160 Power Supply AC 110~220V,60Hz Power Consumption 550W Color System NTSC ,ATSC Sound System BTSC , AC3 (HDMI – PCM ONLY)

7 I. Inside of B550 Spec Comparison Model SAMSUNG (TOPAZ 50”)
PN50A650T1FXZA (B550 50”) PN50B550T2FXZA Design Set Size(Inches) 48.8(W) x 12.6(D) x 32.9(H) 48.8(W)X11.4(H)X33.3(D) Panel Size Diagonal 50” Resolution 1920 x 1080 Color System ATSC / NTSC Tuner 1 Function Contrast (cd/m2) 1000 1300 CR ( Dynamic ) 1,000,000:1 Enhancer DNIe(FBE3) DNIe(SEMS13) Additional Function WiseLink (USB2.0) HDMI1.3a (4-port) Anynet+ (HDMI-CEC) INFOLINK Power Consumption 550W 450W

8 Control & Connection Panel
I. Inside of B550 Control & Connection Panel

9 Control & Connection Panel
I. Inside of B550 Control & Connection Panel (TV,AV1,AV2,S-VIDEO,Component1,Component2,PC ,HDMI1,HDMI2/DVI,HDMI3,HDMI4,USB)

10 Control & Connection Panel
I. Inside of B550 Control & Connection Panel

11 Control & Connection Panel
I. Inside of B550 Control & Connection Panel

12 Control & Connection Panel
I. Inside of B550 Control & Connection Panel

13 Control & Connection Panel
I. Inside of B550 Control & Connection Panel

14 Control & Connection Panel
I. Inside of B550 Control & Connection Panel

15 Control & Connection Panel
I. Inside of B550 Control & Connection Panel

16 Control & Connection Panel
I. Inside of B550 Control & Connection Panel

17 Control & Connection Panel
I. Inside of B550 Control & Connection Panel

18 Control & Connection Panel
I. Inside of B550 Control & Connection Panel

19 Control & Connection Panel
I. Inside of B550 Control & Connection Panel

20 I. Inside of B550 Remote control

21 I. Inside of B550 Wiring Diagram Y-BUFFER(UP) SMPS - DC Y-MAIN X-MAIN
CN5401 CN5400 CN5402 CN5501 CN5500 CN5502 CN5405 CN5505 CN5005 CN5002 CN4004 CN5001 CN4000 CN4002 CN4501 CN4502 Y-BUFFER(UP) Y-BUFFER(LOW) CN2008 CN2001 CN2010 CN2002 CN2000 CN2007 CN2006 CN2015 LOGIC BOARD CN803 CN804 CN800 CN802 CN801 SMPS - DC X-MAIN Y-MAIN CN5404 CN5403 CN5503 CN5510 CN2701 CN2508 CN2509 CN2514 CN2500 G-BUFFER E-BUFFER CN2700 CN805 CN4006 U4004 CN1103 CN101 CN1501 SPEAKER IR AC-INLET cn1501

22 SATURN4 ATSC Block Diagram – PDP
I. Inside of B550 SATURN4 ATSC Block Diagram – PDP S5H1411 SATURN4 MSD3003 TUNER_TS HALF NIM TU TS0 IN USB2.0 USB2.0 USB TU_SIF (Wise Link / Download) DDR2 I/F DDR2 IF DDR2-400 64MB HDMI_OPT HDMI opt 550 only OTA opt HDMI1 HDMI SW TMDS361 HDMI RXA SYNC mode SPI FLASH 8MB HDMI2 SPI SIDE HDMI RXB HDMI3 Small LCD HDMI Path HDMI RXC (Auto Wall / Debug) UART_WALL_DEBUG HDMI 1,2,3 UART UART_HOTEL UART SP3232 TUNER_CVBS UART CVBS0 UART COMP1(VIDEO1) IR, Key COMPONENT 1 (VIDEO 1) CVBS3 IR, Key INPUT COMP1(VIDEO1) RGBIN0 EEPROM 24C512 Display Panel COMPONENT 2 COMP2 RGBIN2 LVDS_HD(FHD)_60Hz LVDS_OUT PC_RGB/H/V RGBIN1 PC PC Audio SIDE_CVBS CVBS1 SPK SIDE I2S_OUT I2S_S4 SOUND AMP NTP3200 SIF_TU SIFP/M COMP(V1)1_L/R AULR0 SPDIF SPDIFO SPDIF Out COMP2_L/R AULR1 PC_L/R DACOUT0 AULR2 SIDE_L/R MON_L/R_OUT MON AMP TL062CDT AULR5 LINE_OUT1 MONITOR Out SIDE VIDEO 2

23 SATURN4 ATSC VIDEO DECODER BLOCK DIAGRAM
I. Inside of B550 SATURN4 ATSC VIDEO DECODER BLOCK DIAGRAM

24 D1 LVDS option : A-ODD, B-EVEN D2 LVDS option : B-ODD, A-EVEN
I. Inside of B550 VIDEO IN-OUT PATH 550 OPTION D1 LVDS option : A-ODD, B-EVEN D2 LVDS option : B-ODD, A-EVEN

25 I. Inside of B550 AUDIO IN & OUTPUT Path

26 I. Inside of B550 I2C TREE SCL_TU/SDA_TU SCL_EEP/SDA_EEP SCL_D/SDA_D
DDCR_CK DDCR_DK S5H1411 TUNER (R:0xC1, W:0xC0) GPIO60 GPIO62 SCL_EEP/SDA_EEP AT24C512BN ( R: 0xA1, W: 0xA0 ) SCL_D/SDA_D GPIO61 GPIO59 NTP3200 (R0x55,W:0x54) SCL_PANEL/SDA_PANEL GPIO85 GPIO84 PANEL (0x) I2C_HDMI (for DDC) AT24C02 ( R: 0xA1, W: 0xA0) AT24C02 (0xA0) AT24C02 (0xA0) I2C_PC (for DDC & ISP) AT24C02 ( R: 0xA1, W: 0xA0)

27 I. Inside of B550 UART TREE ZIC701 ZIN703 MSD3003 RXD_HOTEL
IS2S_OUT_MUTE GPIO56 SN74LVC1G TXD_HOTEL DBG_WALL_TX IC701 UART2_TX UART2_RX SP3232 DBG_WALL_RX Wall/DEBUG TC7WB125 PDP_Only SCL_PANEL RX2/DDCA_CLK TX2/DDCA_DA PANEL Level shift SDA_PANEL DDC SELF WRITE IC903 AT24C02N COM_LOGIC_TXCK RX0/DDCA_CLK TX0/DDCA_DA PC-JACK COM_LOGIC_TXDA

28 POWER TREE PDP D1 (REGULATOR 別-선행)
I. Inside of B550 POWER TREE PDP D1 (REGULATOR 別-선행) RT9818/SP3232EEY IR & Function EEPROM/Serial FLASH IC106 AP1117D A3.3V 340mA IC201 MSD3003 IC107 AOZ1021 A1.26V 940mA A5V #4 A5V AB5V Q108 SI3443BDV A5V_S4 500mA 270mA IC505 AP1117D DDR1.9V IC202 DDR2-64M 167mA(ON) 61mA(STB) B5V #13~16 B5V USB/OPTICAL 905mA IC109 AP1117D B3.3V 186mA IC602 S5H1411 IC601 AP1117D TU1.2V 100mA IC103 NTP3200 B1.8V B15VS #7,8 B15V_AMP 63mA/Max:1.25A B15V #20~22 B15V IC105 BA178M09 B9V 210mA IC110 KIA7805AF TU5V 200mA Slim Half Tuner 254mA IC603 TU33V IC101 TL062CDT(M OUT)

29 POWER SEQUENCE-50” FHD PDP(DANAM Rev0.61/081014)
I. Inside of B550 POWER SEQUENCE-50” FHD PDP(DANAM Rev0.61/081014) Power Off Master On Power On 2nd Power Detection STB_5V 220ms *Assert High by RT9818 automatically, after master on. *RT9818 keep low status during 220 ms after power on. CPU_nRESET (HWRESET) 45ms SPEC: Min 30ms이상유지 600ms *Shall be kept High status after master on. (need logic reset time) *Assert High signal if an "On" command is received through IR or Key input. SW_POWER (GPIO_PM1) 61ms 2nd Power (B+) 220ms *Dependant on RT9818 delay. POWER_DET (GPIO_PM6_INT2) *Device Reset Period [S5H1411] 2.65S NRESET_TU (GPIO94) *Assert High when system ready. *Device Reset Period [NTP3200] 4.05S *Assert High when system ready. AMP_RESET (GPIO86) 3.1S LVDS_Out

30 I. Inside of B550 VE Vs Adjustment Vs Test Point Va Test Point
Adjust SMPS Voltage when change SMPS Vs Adjustment Vs Test Point Va Test Point VE Va Adjustment

31 Ⅱ. New Feature of B550 New Feature Of B550

32 New Feature(600Hz Subfield Motion)
Ⅱ. New Feature of B550 New Feature(600Hz Subfield Motion) Removes drag from fast scenes with a lot of movement to provide a clearer picture.

33 New Feature(600Hz Subfield Motion)
Ⅱ. New Feature of B550 New Feature(600Hz Subfield Motion)

34 Ⅱ. New Feature of B550 TruSurround HD VS. TruSurround XT

35 Ⅲ. Board Description BOARD DESCRIPTION

36 SATURN4 PDP PCB LAYOUT (192x158, 4L, Normal)
Ⅲ. Board Description SATURN4 PDP PCB LAYOUT (192x158, 4L, Normal) 192 75 30 30 LVDS 31p FFC HD LVDS 51p FPCB FHD Flash 512M Flash 512M LVDS 51p Box FHD CN101 24P 1411 CH POWER CN102 SPK HDMI4 CN802 DDR D A R D T A D D D A D R A T NTP3200 sound USB2.0 CN803 158 PC RGB IN USB CN701: PC LR IN CN904 TU601 ATSC HALF HDMI2 CN902 CN903 150 CN805 Side AV Function CN702 OP701

37 Main board connector pin map
Ⅲ. Board Description Main board connector pin map

38 Main board connector pin map
Ⅲ. Board Description Main board connector pin map

39 Ⅲ. Board Description SMPS BOARD(50”)

40 Ⅲ. Board Description SMPS BOARD(58”/63”)

41 IV. Disassembly DISASSEMBLY

42 IV. Disassembly ASSY STAND P-BASE

43 IV. Disassembly ASSY COVER P-REAR 5

44 IV. Disassembly FILTER-EMI AC LINE 3

45 IV. Disassembly BRACKET P-PCB

46 ASSY BRACKET P-SUPPORT STAND
IV. Disassembly ASSY BRACKET P-SUPPORT STAND

47 ASSY BRACKET P-SUPPORT FILTER
IV. Disassembly ASSY BRACKET P-SUPPORT FILTER

48 IV. Disassembly SMPS-PDP TV

49 ASSY PDP MODULE P-LOGIC MAIN BOARD
IV. Disassembly ASSY PDP MODULE P-LOGIC MAIN BOARD

50 ASSY PDP MODULE P-X MAIN BOARD
IV. Disassembly ASSY PDP MODULE P-X MAIN BOARD

51 ASSY PDP MODULE P-X MAIN BOARD
IV. Disassembly ASSY PDP MODULE P-X MAIN BOARD

52 ASSY PDP MODULE P-Y MAIN BOARD
IV. Disassembly ASSY PDP MODULE P-Y MAIN BOARD

53 ASSY PDP MODULE P-Y MAIN BOARD
IV. Disassembly ASSY PDP MODULE P-Y MAIN BOARD

54 IV. Disassembly ASSY PANEL BRACKETS

55 IV. Disassembly ASSY PCB FUNCTION

56 V. Trouble Shooting TROUBLE SHOOTING

57 V. Trouble Shooting CONTENTS Power Trouble Shooting Analog Part
Digital Part Sound Part Flow Chart & Waveforms White Balance Access Service Mode

58 Check List for Initial operation
-. Power cord in to the set -. Power swich on -. You can sound SMPS relay * If you can’t sound, check the STB_5V appear -. Logic B’d LED on * If Logic B’d LED doen’t on -> Check Logic B’d LED on, when 24p power cable is not connected. -. Picture on or display the banner * If display is nothing, check the LVDS cable And LVDS clk/data line

59 Inform to change the Assembly Inform about error messages
-. Check the Side-Lable Ver. in set (important) -. Order to the item with Side-Lable Ver. -. If you change the item, see the service-bulletin for setting the factory option. Inform about error messages -. If set is connected internet and software is old version , popup below message. “ version XXXXX is available, upgrade?” -. And select OK, you can update your PDP TV.

60 V. Trouble Shooting A) Power Trouble Shooting
Power part is composed of power board and main board(small power) Check connectors between power board and main board Check main board power output on the board When you check main board power(small power IC), There are two types of power IC. One is PWM type, another is regulator type. PWM type should check after inductor. Regulator type should check on the output pin. Check each Voltage output Check After Inductor Check On Pin 1 PWM Type 2 Regulator Type

61 V. Trouble Shooting A) Power Trouble Shooting

62 V. Trouble Shooting B) Analog Part
It is easy to check analog video signal than digital video signal Use reference signal input ( EX. 16 Gray) Check Signal Level and sync Check Signal path until input of Video decoder ( Tuner → Switch → Video Decoder, AV Connecter → Switch → Video Decoder, Scart → Switch → Video Decoder ) It is easy to check analog video signal than digital video signal Use reference signal input ( EX. 16 Gray) Check Signal Level and sync Check Signal path until input of Video decoder ( Tuner → Switch → Video Decoder, AV Connecter → Switch → Video Decoder, Scart → Switch → Video Decoder ) 16 Gray Wave Form H-sync Gray Level 16 Gray Patten

63 V. Trouble Shooting B) Analog Part
It is easy to check analog video signal than digital video signal Use reference signal input ( EX. 16 Gray) Check Signal Level and sync Check Signal path until input of Video decoder ( Tuner → Switch → Video Decoder, AV Connecter → Switch → Video Decoder, Scart → Switch → Video Decoder )

64 V. Trouble Shooting

65 V. Trouble Shooting C) Digital Part
It is difficult to check digital video signal because of too fast and small signal Check digital video signal, Use H-sync, V-sync and Clock for basic Each digital video ICs connected with data line, H-sync, V-sync and Clock line Check H-sync period, V-sync period, Clock period If period is out of spec, Change the IC It is difficult to check digital video signal because of too fast and small signal Check digital video signal, Use H-sync, V-sync and Clock for basic Each digital video ICs connected with data line, H-sync, V-sync and Clock line Check H-sync period, V-sync period, Clock period If period is out of spec, Change the IC H-Sync 1 Period(15.63kHz) V-Sync 1 Period(50Hz) Clock 1 Period(13.5MHz) This example is Normal PAL TV signal Sync and Clock

66 V. Trouble Shooting C) Digital Part
It is easy to check analog video signal than digital video signal Use reference signal input ( EX. 16 Gray) Check Signal Level and sync Check Signal path until input of Video decoder ( Tuner → Switch → Video Decoder, AV Connecter → Switch → Video Decoder, Scart → Switch → Video Decoder )

67 V. Trouble Shooting

68 V. Trouble Shooting D) Sound Part TUNER STV Sound Processor SOUND AMP
Sound block of Bordeaux is composed of Sound Processor, AMP, Speakers. If there is no sound or sound noise ,Trace the sound path ( Input → Sound Processor → AMP → Speaker ) TUNER STV Sound Processor SOUND AMP SPEAKER VIDEO S-VIDEO SCART COMPONENT PC HDMI

69 V. Trouble Shooting D) Sound Part

70 V. Trouble Shooting

71 V. Trouble shooting

72 V. Trouble shooting

73 V. Trouble shooting

74 V. Trouble shooting

75 V. Trouble Shooting F) White Balance Adjust spec.

76 V. Trouble Shooting Work order

77 V. Trouble Shooting Adjust spec. White Balance (ABL Pattern)
INPUT MODE (CA-210) x y Y(L) T(K) ± MPCD CVBS (NTSC) H/L 278 285 Don’t control (Sub_CT:133) 10,500 (±0) L/L 7.3 cd/m² (2.2 Ft) COMP (720P) HDMI

78 V. Trouble Shooting Access Service Mode

79 V. Trouble Shooting Access Service Mode

80 V. Trouble Shooting Access Service Mode
How to enter the hidden factory mode. a. into the factory mode b. key input: exit c select Advanced menu-> in menu -> out menu (… hidden menu appear) All service materials are delivered from a warehouse after option set is ended. Therefore, need not to control service menu even if change board. Confirm below menu after service mode entry if want to confirm state of board. ● Option byte -Type : 50FSpL / 58FNfK1 / 63FMeK1 -Model : PB550 ●EDID -> all EDID/PC EDID/HDMI1 EDID/HDMI2 EDID/HDMI3 EDID /HDMI4 EDID: success Ver : HDMI 1.3 ●PDP option -> panel inch : 50FHD/58FHD/63FHD

81 V. Trouble Shooting Factory Data

82 V. Trouble Shooting Factory Data

83 V. Trouble Shooting Factory Data

84 V. Trouble Shooting Factory Data

85 V. Trouble Shooting Factory Data

86 V. Trouble Shooting Factory Data

87 V. Trouble Shooting Factory Data

88 V. Trouble Shooting Factory Data

89 V. Trouble Shooting Factory Data

90 V. Trouble Shooting Factory Data

91 V. Trouble Shooting Factory Data

92 V. Trouble Shooting Factory Data

93 V. Trouble Shooting Factory Data

94 V. Trouble Shooting Factory Data

95 V. Trouble Shooting Factory Data

96 V. Trouble Shooting Factory Data

97 V. Trouble Shooting Factory Data

98 V. Trouble Shooting Factory Data

99 V. Trouble Shooting Factory Data

100 V. Trouble Shooting Factory Data

101 Compatibility problem
V. Trouble Shooting Compatibility problem HDMI Symptoms : Star noise. Trouble shooting : Factory mode -> Control -> Config option -> HDMI EQ Change OR Factory mode -> Sub Option -> DVOUT CD : level change 2. Symptoms : Can not detect HDMI devices. Trouble shooting : Factory mode -> Control -> Config option -> HDMI Hot Plug : Disable (Default value of HDMI Hot Plug is ‘Enable’) Symptoms : Star noise Component

102 Adjustment (Calibration -> White Balance)
V. Trouble Shooting Adjustment (Calibration -> White Balance) Calibration Pattern : MIK K-7256 #24 ‘Chessboard Pattern’ Set Aging time : 60min↑ - HDMI Calibration (Time #6, 720p) - COMP Calibration (Time #6, 720p) - CVBS Calibration (Time #3, NTSC-J) - PC Calibration (Time #21, 1024*768) <Factory menu>

103 Adjustment (Calibration -> White Balance)
V. Trouble Shooting Adjustment (Calibration -> White Balance) White Balance Test : CA-210 Pattern : MIK K-7256 #92 ‘Flat W/B Pattern’ Set Aging time : 60min↑ <Factory menu> <Adjustment value> inch Important Spec. SUB-CONTRAST: 133, Gamma: 0.95

104 V. Trouble Shooting USB Download


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