1. Defect Scanning & Software Solutions
KNITTING
Defect Scanning & Software Solutions

2. Basic Components of Solution
Defect Scanner
F-500 control unit
Rs-485 Communication Network
Application & Database Server
Software

3. Component Overview – Defect Scanner
Infrared based Scanner
Scanning at every 5Milli Second
Scanner size based on Machine Dia
Auto defect identification
Real-time communication to control Unit
Flexible mounting options

4. F-500 Control Unit Self-Calibration Sensitivity Selection Option
Fixed pre-determined number of machine revolutions.
After an error in the calibration
Scanner malfunction
After re-enabling scanner
Sensitivity Selection Option
High, Medium & Low
Contd…..

5. F-500 Control Unit Defect Punching Options for 5 defects
Broken needle, Hole, Drop, Stain & Press-off
Various Status LED Displays
Control Unit, Defect, Power & Communication
Other Keys
Pre-change of style
Other Stops
Real-Time communication to Server/Software

6. F-500 Control Unit Solid state outputs
Optically isolated inputs and outputs
System self test
10 Year battery backed memory
Programmed to be extremely user-friendly
Liquid-proof cable strain reliefs
230/115v AC operation on machine power

7. Software Plan Order Booking Order Cancellation Yarn Receipts Entry
Yarn Issue
Style to machine allocation Entry
Daily Production
Inspection & Wastage
Group Mill stock Allocation
Contd…

8. Software Plan Contd… 9. Delivery Allocation 10. Gate pass Generation
11. Delivery Challan (ASSM & GROUP MILLS)
12. Invoice Generation (ASSM & GROUP MILLS)
13. Advance Payment for Agents
14. Agent payments
15. Customer payment Receipts

9. Reports Order Acknowledgement Report Month/Week Wise Order Report
Order Status Report
Yarn Stock report
Daily Production report, shift/all shifts, between dates
Mill Efficiency Report day/week/month
Machine Efficiency Report

10. Reports Contd…. Defect report Fabric stock report Delivery report
Allocation report
Pending payments
Payment Receipts
Invoice/DC/Gatepass Integration
RG1/ER1 & other statutory Reports Integration

11. Key Features of this Solution
Complete Automation of Business transactions
Multiple reports Generated easily
Automatic capturing of production Information
Automatic capturing of stock Information
Machine based production Information
Shift based production information
Style based production information

12. Key Features of this Solution
Automatic Defect Detection
Defect logging Option
Machine Utilization
Machine Efficiency
Automatic Fabric Quality Report
Pre-determined stoppage
On-line Monitoring

13. Key Benefits Increased fabric Quality Reduced Fabric Wastage
Increased Fabric Realization%
Possible reduction of manpower at Inspection
Increased Production
Real-time status of Production
Better Control over production

14. Key Benefits Contd…. ROI in 7 Months Easy statutory compliance reports
Easy Report Generation
Your customers will enjoy great fabric quality, and you will enjoy new orders, and new customers

15. Communication Architecture