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Sulfuryl Fluoride ProFume* Gas Fumigant

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Presentation on theme: "Sulfuryl Fluoride ProFume* Gas Fumigant"— Presentation transcript:

1 Sulfuryl Fluoride ProFume* Gas Fumigant
Technical Update August 5-7, 2003 Suresh Prabhakaran, Ph.D. Field Research Scientist Dow AgroSciences

2 ProFume* Development Dow AgroSciences investigated sulfuryl fluoride as a MeBr alternative for postharvest insect control. Initial research focused on flour mills, food processing facilities, warehouses, and stored grains. Cooperative research since 1995 with researchers, food scientists, food commodity groups, industry consultants, and fumigators in Australia, Europe, Japan, and the United States. DAS’ stewardship & commitment to SF & safe fumigation practices

3 More Similarities Between ProFume & MeBr Than Differences
Both are excellent fumigants that: have wide pest control spectrums are non-flammable and odorless have similar vapor density and molecular weights are non-corrosive in vapor phase utilize CT dosage relationship Introduce CT concept of dosage…Most fumigators do not even think about this with MeBr & PH3 anymore. Often just use 1 lb/1000 cu ft or so many pellets per ton of grain, etc. Presenter must hit this key point!!! Note: This is a key “mental bridge” that must be developed with the fumigators! We are reinforcing that there are more similarities between MeBr & ProFume than differences. This should help to get you buy in on SF as a replacement. Do Not Bash MeBr! Gets audience in the mindset of MeBr’s replacement. Dosage = Concentration X Time

4 Key Differences: Fumigant Properties
Factor SF MeBr Ozone Depleter No Yes Penetration Rapid Slow Sorption Low High Desorption Rapid Slow Aeration Rapid Slow Odor Potential None Sulfurous The chemistry of SF does not lend itself to degrade or deplete ozone as it does not contain Chlorine or Bromine molecules. Penetration is a great feature of SF allowing to enter cracks and crevices deep in the fumigated space. Research shown by Dr. Chris Bell showed that SF penetrated flour faster and deeper than MeBr. This will increase insect control and decrease time of aeration. Because SF is an inorganic molecule, it has lower sorption onto organic materials. This helps to desorb fumigant from treated commodity faster and leads to quicker aeration. Also, being inorganic and the molecule is fully oxidized, it is very stable and does not react with most materials, thus odors problems are non-existent.

5 Key Differences: Packaging & Use
Factor SF MeBr Cylinder Weight (net) 125 lb lb 86°F psi psi Heat Exchanger No* Depends Volume Control Hose Length/Dia None Shooting Outside Depends Summarizes key physical & chemical differences: ProFume will only be available in one size, a cylinder that weighs approx. 200 lbs. that contains 125lb of ProFume. Because of the very high vapor pressure, a heavy duty cylinder is required to safely store and transport ProFume. Even though cylinders are heavier, they are easier to handle as they usually are kept palletized and not moved in and around the structure. ProFume changes state from a liquid to a gas at the introduction point and fans are used to quickly distribute the gas and as a heat exchanger to mix the cooled fumigant laden air with the warmer air. Due to the high pressure (300 PSI) allows it to be introduced from outside to and can be pushed to the top floor of the structure from ground level. Introduction fans act to improve fumigant distribution and as an internal heat exchanger

6 Pests Controlled With ProFume
Wide spectrum of insect and rodent (rats, mice) pests in postharvest cereal grain, dried fruit, and tree nuts. All life stages. Partial list of key pests includes: Moths (IMM, MFM, CM, NOW, & AM) Weevils (Granary, Rice, & Maize Weevil) Beetles (RFB, CFB, STGB, LGB, & WHB) BOLDLY SAY: ProFume controls a wide spectrum of species and ALL life stages. Many top researchers have done this research and have demonstrated effectiveness in both lab and field. IMM = Indian Meal Moth MFM = Mediterannean Flour Moth CM = Codling Moth NOW = Navel Orange Worm (walnut pest) AM = Almond Moth RFB = Red Flour Beetle CFB = Confused Flour Beetle STGB = Sawtoothed Grain Beetle LGB = Lesser Grain Borer WHB = Warehouse Beetle

7 ProFume Will Be Labeled For Use On:
Cereal Grains Dried Fruits Tree Nuts Wheat Raisins Walnuts Rice Prunes Almonds Corn Figs Hazelnuts Sorghum Apples Pecans Barley Apricots Other Tree Nuts Oats Bananas Dates Other dried fruits Other commodities are being investigated. We will have tolerances to allow us to fumigate all these commodities according to label directions. Will ProFume be labeled on tobacco? No, Dow Chemical will not allow us to develop products for the tobacco market.

8 ProFume Development 1997 - 2003 39 Fumigations at 25 Sites:
California 11 mill fumes at 5 mill sites chamber fumes at 2 mill sites U.S. Midwest 12 mill fumes at 8 mill sites Germany 4 mill fumes at 3 mill sites England 2 mill fume at 2 mill site Italy 1 mill fume at 1 mill site France 1 mill fume at 1 mill site Switzerland 3 mill fume at 3 mill site (Received Registration)

9 Sulfuryl Fluoride Effects: Mills and Equipment
Non-Flammable gas Not corrosive in gaseous phase Stable to 400°C, an inorganic gas Safe for use on sensitive electronic equipment and mechanical systems No complaints from fumigated facilities! Sulfuryl fluoride has been used in all sorts of structures for over 40 years!

10 Precision Fumigation Concept
PEST HLT TIME TEMP Half Loss Time Precision Fumigation: “Optimizing fumigant use to maximize efficiency and minimize risk.” Shot of 4 interrelated factors that fumigators can control…Have this one showing the entire time as you discuss the presentation Interrelated Factors

11 Pest Efficacy Effective on all key stored product insect and rodent pests Dosage is species dependent ProFume* can control all life stages of insects including eggs and diapausing stages Postembryonic stages controlled with relatively low dosages Egg stage requires higher dosages Emphasize all life stages can be controlled with SF. Effective on key pest species such as IMM, CM, NOW, MFM, CFB, RFB, MGB, STGB, WB, etc. Not one rate for all insects, stages Dosage dependent on many other factors Egg stage can be controlled, but requires higher dosage Answer on how much higher is “It Depends” on other factors. Red Flour Beetle Life Stages

12 Temperature Factor Key factor for successful fumigation
Insects cold-blooded, so increasing TEMP increases metabolism Increasing insect metabolism greatly improves efficacy of ProFume* Increasing TEMP decreases exposure time and gas needed. Temperature probably, the most important factor in dosage and efficacy... Increasing insect metabolism increases efficiency and also helps develop insects into more sensitive life stages. Often, can decrease Time if Temperature is increased Increasing TEMP from 75° to 85° F, significantly decreases gas needed

13 Temperature Factor Methods for increasing temperature:
Permanent / Built-in hot water, steam, electric, fossil fuels, solar Temporary / Leased gas, electric, other Time of Day Seasonal There are many ways fumigators can capitalize on increasing temperature by: Use permanent or temporary items to increase temperature. Many times, planning ahead and sealing mill several days prior to fumigation can raise the temperature within the mill. Just capturing “waste heat” really makes a difference. Use warmer periods of season if possible degree swings are possible. Waiting until warmest time of day or a warmer week in some instances may be a good idea.

14 Exposure Time Factor (T)
Key component of C x T = Dosage Increased time = Decrease gas needed Decreased time = Increase gas needed If structure has good gas confinement, increasing fumigation time is most cost effective factor available Plan to maximize exposure time to minimize gas needed. Doubling exposure time can decrease gas needed by up to 50% Explains exposure time factor….key component of dosage = CT Single most important factor in reducing gas needed if a good seal exists….

15 Optimizing Time and HLT Factors
Amount Of Fumigant Needed With Various HLT and Exposures Exposure Time HLT 5 HLT HLT 15 18 hrs X X X 24 hrs X X X 32 hrs X X X 48 hrs X X X Doubling exposure time with good HLT decreased gas cost significantly Case study showing reduction of gas by increasing HLT…. Assume planned fumigation is for 24 hr exposure, HLT of 5 for several pests is 1X rate …..3 key take home points are shown here…. * If HLT is increased from 5 to 10 or even 15, then real gas savings occurs… you would only need 55% or 45% of the amount of fumigant to get the same job done! * If HLT is poor then extending time still saves fumigant, but much less! Look at the HLT=5 column, minimal fumigant savings by extending fumigation additional 8 hours…. * However, if HLT can be increased from 5 to 10 or 15, then increased sealing and extending exposure time can really reduce gas needed to do the job.

16 Dosage Determined with ProFume* Fumiguide* Calculator
A MS-Windows based PC program “Precision Fumigation” dosage tool based on pest species, life stage, temp., exposure time, volume, and load factor also gives gas introduction instructions Allows “what if” scenarios to help fumigators and customers Records fumigation data Prints reports * TM Dow AgroSciences LLC Fumiguide* electronic calculator makes dosage much easier! Allows “what if scenarios to help fumigator and customer. Serves as record keeping opportunity

17 ProFume* Stewardship

18 Commitment To Training & Stewardship
Key to Long Term Success Required Fumigator Participation Basic to Dow AgroSciences Fumigant Offering: Extensive Training Program Continuous Improvement in Methods and Materials Utilizing Precision Fumigation Techniques Enhanced Support to Industry

19 ProFume* Timelines

20 ProFume* Sites and Commodities
Flour Mills, DF&TN plants, Grain Storage Food Processing Plants Commodities Cereal Grains: Wheat, Rice, Corn, Sorghum, Barley, Oats and other Dried Fruits and Tree Nuts Processed Foods (complex products) Pet Food

21 Anticipated ProFume* Registration and Use Timelines
US Section 3 Label Cereal Grains, and Dried Fruit & Tree Nuts Limited Launch In Cereal & DF&TN markets US Food Processing Registration European Approval for Mills and Dried Fruit/Tree Nuts DAS’ stewardship & commitment to SF & safe fumigation practices

22 ProFume* Summary ProFume is a Viable Fumigant for Mill, Food Processing and Stored Grain Fumigation No Equipment Effects No Quality Effects at Label Proposed Dosages Mill Downtime Same as Now Fumiguide & Other Tools for Precision Fumigation Precision Fumigation Provides Flexibility to Fit Fumigation to Miller/Fumigator Needs and Budget Summarizing key attributes & benefits


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