1. CHEMICAL ( INDUSTRIAL ) PROFILE OF KERALA Presented by K.M.Amanulla Kerala State Productivity Council & B.Ummer Sr.Jt.Director of Factories and Boilers

2. Industry Scenario MAH UNITS ARE SPREAD OVER NINE DISTRICTS. THERE ARE 39 MAH UNITS IN KERALA. OF WHICH, ERNAKULAM ALONE IS HOME TOA MAJOR PORTION. MOST OF THESE UNITS HANDLE HIGHLY INFLAMMABLE AND/OR TOXIC CHEMICALS.

3. Industry Scenario THE QUANTUM OF HAZCHEMS CARRIED IN AND OUT OF THE INDUSTRIES THROUGH RAIL/ROADAND CROSS- COUNTRY PIPE LINES ARE A MAJOR SECONDARY HAZARD. WITH THE INTRODUCTION OF LNG TERMINAL (2.5 MILLION TON PER ANNUM CAPACITY) AND OTHER STORAGE TERMINALS IN THE WILLINGTON ISLAND PROBABLY BY 2012, THE QUANTUM OF STORAGE IS ALL LIKELY TO RISE MANY FOLD.

4. MANAGEMENT OF MAH UNITS STEPS TAKEN BY THE DEPARTMENT THE ENFORCEMENT MACHINERY SEE THAT ALL STATUTES ARE STRICTLY ADHERED TO BY THE MAH UNITS ALL THE NINE DISTRICTS HAVE ACTIVE DISTRICT CRISIS GROUPS. OFF-SITE PLANS ARE PREPARED AND UPDATED FROM TIME TO TIME. ALL INDIVIDUAL UNITS HAVE SPECIFICALLY DESIGNED ON-SITE EMERGENCY PLANS.

5. MANAGEMENT OF MAH UNITS STEPS TAKEN BY THE DEPARTMENT MEETINGS OF THE DCGs ARE HELD UNDER THE CHAIRMANSHIP OF THE DISTRICT COLLECTOR-EVOKING ACTIVE PARTICIPATION FROM INDUSTRY CIRCLE, LOCAL SELF GOVERNMENT AND THE INSPECTORATE. TO CATER TO THE NEEDS OF THE INDUSTRY, A CHEMICAL EMERGENCY RESPONSE CENTRE (CHEMREC) EQUIPPED WITH STATE OF THE ART EQUIPMENTS AND VEHICLES IS TO BE SET UP IN ERNAKULAM FOR WHICH THE CONSTRUCTION OF THE BUILDING IS IN THE FINAL STAGE.

6. MAH UNITS-DISTRICT-WISE SPREAD OUT SL.NO. DISTRICT NO. OF UNITS 1 THIRUVANANTHAPURAMTHREE 2 KOLLAMTWO 3 ALAPPUZHAFOUR 4 KOTTAYAMONE 5 ERNAKULAMTWENTY 6 PALAKKADTHREE 7 MALAPPURAMONE 8 KOZHIKKODETHREE 9 KANNURTWO

7. MAH UNITS IN ERNAKULAM SL. NO. NAME OF INDUSTRY CHEMICALS HANDLED INVENTORY (MT) 1 FACT, UDYOGAMANDAL DIVISION ELOOR NAPHTHA SULPHURIC ACID AMMONIA 3850 7400 1486 2 FACT, PETROCHEMICAL DIVISION ELOOR AMMONIA LPG CYCLOHEXANE 5000 33.4 1161 3 MERCHEM LTD ELOOR CARBON DISUlFIDE ACETONE 25 16 4 HINDUSTAN INSECTICIDES LTD. ELOOR CHLORINE THIONYL CHLORIDE TOLUENE 10 30 25 5 TRAVANCORE COCHIN CHEMICALS LTD.ELOOR CHLORINE100 6 BSES KERALA POWER LTD ELOOR NAPHTHA11600 7 APOLLO TYRES KALAMASSERY LPG40 8 TATA CERAMICS LTD KAKKANAD LPG150 9BPCL, IRIMPANAM KEROSENE DIESEL MOTOR SPIRIT 5768 24668 6800

8. MAH UNITS - CONTINUED SL. NO. NAME OF INDUSTRY CHEMICALS HANDLED INVENTORY [MT] 10HPCL, IRUMPANAM KEROSENE DIESEL MOTOR SPIRIT 5280 21369 5920 11IOC, IRUMPANAM KEROSENE DIESEL MOTOR SPIRIT 7150 27192 9383 12 HINDUSTAN ORGANIC CHEMICALS AMBALAMUGAL LPG ACETONE BENZENE CUMMENE PHENOL 4334 1768 1924 5223 4145 13 BPCL-KOCHI REFINERY AMBALAMUGAL CRUDE OIL LPG GASOLENE BENZENE 580000 9287 34000 6000 14 FACT COCHIN DIVISION AMBALAMEDU AMMONIA ARSENIC TRIOXIDE 6500 10 15 FACT, WELLIGTON ISLAND AMMONIA10000

9. MAH Clusters in Ernakulam KOCHI CLUSTER FACT AMMONIA HANDLING FACILITY, WELLINGTON ISLAND GANESH BENZOPLAST HHA TANK TERMINALS LIMITED KONKAN STORAGES IOC LTD.

10. MAH Clusters in Ernakulam KAKKANAD –IRIMPANAM CLUSTER TATA CERAMICS LIMITED. BPCL, IRIMPANAM. IOC LTD., COCHIN TERMINAL, IRIMPANAM. HPCL, IRIMPANAM.

11. MAH Clusters in Ernakulam THRIPPUNITHURA- CLUSTER INDANE BOTTLING PLANT, IOC, UDAYAMPEROOR

12. MAH Clusters in Ernakulam AMBALAMUGAL CLUSTER BPCL-KOCHI REFINERY. FACT COCHIN DIVISION HINDUSTAN ORGANIC CHEMICALS LTD.

13. MAH Clusters in Ernakulam UDYOGAMANDAL- KALAMASSERY CLUSTER FACT, UDYOGAMANDAL FACT PETROCHEMICALS DIVISION. HINDUSTAN INSECTICIDES LTD TRAVANCORE COCHIN CHEMICALS LTD MERCHEM LTD, ELOOR APOLLO TYRES LTD., KALAMASSERY. BINANI ZINC LTD, BINANIPURAM BSES KERALA POWER LTD.

14. Map of Ernakulam - MAH units

15. HAZCHEMS IN TRANSIT - CONSEQUENCE PROFILE SL NO. HAZARDOUS CHEMICAL QUANTITY (MT) SCENARIO DAMAGE DISTANCE 1212 AMMONIA BENZENE 10 TOXIC RELEASE FIRE TOXIC RELEASE 4.7 KM 67 M 1.5 KM 3434 CAUSTIC SODA CHLORINE 15 1 SPILL TOXIC RELEASE LOCAL 1.4 KM 5656 DIESEL TOLUENE 14 POOL FIRE FIRE 28 M 30 M 7878 NITRIC ACID KEROSENE 20 14 SPILL POOL FIRE LOCAL 28 M 9 10 LPG METHANOL 18 10 BLEVE / UVCE POOL FIRE 150 M/ 200 M 88 M 11 NAPHTHA 14 POOL FIRE 41 M 12 13 SULPHURIC ACID STYRENE 12 10 SPILL POOL FIRE LOCAL 38 M

16. List of Industry Resources NameAmbulanceFireTenders Fire water (m3) Fire suits SC BA Cannister Masks vehicles FACT PD 221000013351404 IOC Udayamperoor 00100001100 FACT CD 1484202102012 FACT UD 23500013583753 FACT W I 011802221 IOC Irimpanam 0059702002 HOC12392259181002 HPCL Irimpanam 0060001111 TCC1054618102 Apollo Tyres 1068200100 Tata Ceramics 103000043 BPCL0158001101 BPCL -KR 292000008515653 HIL10172503106 Merchem Ltd 001250111 BSES11100000220 Binani Zinc 1083802102

17. Vulnerability distances- consequence analysis results – [a] toxic release scenarios [b] fire and explosion scenarios of hazardous chemicals in MAH units already evaluated

18. Thank You Very Much