Presentation on theme: "MAJOR ACCIDENT HAZARD CONTROL ACTIVITIES in TAMIL NADU"— Presentation transcript:
1MAJOR ACCIDENT HAZARD CONTROL ACTIVITIES in TAMIL NADU Chief Inspector of Factories,Chennai
2There are 118 Major Accident Hazard (MAH) factories in Tamil Nadu Sl. NoTypical MAH Industry categoryTotal no. of MAH Units1LPG using Units282LPG Bottling Units223Petroleum Storage Installations174Petrochemical Units75Chlor Alkali Industry6Other Chlorine using UnitsDistilleries & Breweries8Fertilizer Industry9Vinyl Chloride Monomer Units10Thermal Power Plants2
3Typical MAH Industry Category 11 Petroleum Refinery 2 12 Sl. No.Typical MAH Industry CategoryTotal MAH Units11Petroleum Refinery212Other Chemical Units913Drugs & Pharmaceutical Unit114Industrial Gases Unit15Paint Industry16Ammonia Storage Installation17LPG Storage Installation18Metallurgical Industry19Iron & Steel Industry20Military Ammunition Industry21Industrial Explosives Industry
4There are 5 Chemical Industrial Belts in the State. Sl. No.Name of the Chemical BeltTotal No. of MAH Units1Manali- Ennore,Thiruvallore district132Cuddalore83Ranipet,Vellore district4Mettur,Salem district5Tuticorin
5Typical MAH Units in Manali – Ennore Chemical Belt Sl. NoType of IndustryTotal MAH Units1Petrochemical Industry52Fertilizer Industry3Petroleum Refinery4Chlor Alkali IndustryOther Chemical Industry6LPG Bottling Plant7LPG using Unit8Petroleum Storage Installation
6Typical MAH Units in Cuddalore Chemical Belt Sl. No.Type of IndustryTotal no. of MAH Units1Chemical Industry42Paint Industry3PVC IndustryLPG using Unit5Distillery
7Typical MAH Units in Ranipet Chemical Belt Sl. No.Type of IndustryTotal No. of MAH Units1LPG using Industry2Petrochemical Industry
8Typical MAH Units in Mettur Chemical Belt Sl. No.Type of IndustryTotal No. of MAH Units1Chemical Industry2Chlor Alkali Industry3PVC Industry
9Typical MAH Units in Tuticorin Chemical Belt Sl. No.Type of IndustryTotal MAH Units1Fertilizer Industry2Chlor Alkali & PVC Industry3Copper Metallurgical Industry4Ammonia Storage Installation5LPG Storage Installation6LPG Bottling Plant7VCM Storage Installation8Petroleum Storage Installation
10The Factories Inspectorate assists the MAH units in the preparation of “On-Site Emergency Plan”. So far, 115 MAH Units have prepared the “On-Site Emergency Plan” and got the consent from the Chief Inspector of Factories.In addition, the Factories Inspectorate insists the “Hazardous Process” Industry, coming under Section 2(cb) of the Factories Act,1948 to prepare ‘On-Site Emergency Plan’ as per Section 41-B(4) of the Factories Act and get the consent from the Chief Inspector of Factories.
11In the year 2008, 72 “full scale Mock Drills” were conducted in MAH Units in the presence of Factories Inspectors.In 2009, so far 57 ‘full scale On- Site Mock Drills’ were conducted.In addition, District Crisis Groups have been constituted in all the Industrial Districts as per the Chemical Accidents (Emergency Planning, Preparedness and Response) Rules,1996; the Deputy Chief Inspectors of Factories are functioning as Member Secretaries in the District Crisis Groups.
12At local level, the Local Crisis Groups Have been constituted; the Inspectors of factories function as Member Secretaries.The Factories Inspectorate Officials as Member Secretaries in these District and Local Crisis Groups, assist the District Emergency Authorities (District collectors) in the preparation of common “Off-Site Emergency Plan”.Also, they assist the District Emergency Authorities in conducting “Off-Site Emergency” Mock Drills.
13National Disaster Management Authority (NDMA), with the assistance of the District Collector and the Factories Inspectorate conducted 2 Mock Drills on “Off-Site Emergency”.i). The first one (LPG Fire) was conducted at BPCL LPG Bottling Plant at Peelamedu, Coimbatore and the adjoining Railway Station onii). The second one (Anhydrous Hydrogen Fluoride leak) was conducted at TANFAC Industries Ltd., Cuddalore
14The third “Off-Site” Mock Drill is to be conducted in Tuticorin Chemical Belt in August, 2009 in the presence of NDMA Authorities.Factories Inspectorate in Tamil Nadu is having a “State Level Safety Audit Cell”. Chief Inspector of Factories is the Chairman. Experts in the field of Safety, Health and Environment are members in the Safety Audit Cell.53 MAH Units are identified for conducting statutory Safety Audit in their facilities by External Auditor every year and to submit the Audit Reports to Chief Inspector of Factories under “Manufacture, Storage and Import of Hazardous Chemicals Rules,1989” (MSIHC Rules).
15Safety Audit Cell periodically conducts meetings with MAH Unit Managements and scrutinizes their Safety Audit Reports; Improvement Notices are sent to the Managements for implementation of the Audit Cell’s recommendations on Safety, Health and Environmental aspects.A Site Appraisal Committee (SAC) is functioning, with Chief Inspector of Factories as its Chairman, for evaluating the suitability of site of new upcoming “hazardous process” industry as per Section 41-A of the Factories Act; the SAC submits its report to State Government on the Management’s application along with appropriate recommendations.
16Regular Inspections are being conducted by Factories Inspectors in MAH Units once in every 6 months with special reference to the Safety Management System.Safety Reports as received from the MAH Units under MSIHC Rules are scrutinized in the Office of Chief Inspector of Factories.Factories Inspectors conduct a One day Training Program on Industrial safety every month for Plant Operators and Supervisors in factories, as part of their field level activities.Factories Inspectorate regularly conducts Safety Seminars in association with NSC.