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IFC GLOBAL LOGISTICS Students and Staff of the RMIT University
Cordially welcomes Students and Staff of the RMIT University
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Agenda 10:00am Opening 10:10am Introduction
Alex Allen, Director Commercial Strategic Supply Chain Management Dr. Peter O'Neill 10:20am 10 Commandments of SCM Dr. Annibal Scavarda 10:30am 3 Presentations Dr. Fang Zhao 10:40am Business Overview Alex Allen 10:50am FSC – A Key Driver for IFC’s Competitive Advantage Joe Dumas, IT Specialist 11:20am Customer Service Andre Turner, Mgr Customer Service 11:35am Operations Monika Sharp, Mgr Operations 11:50am 3PL and 4PL Logistics Brett Armitage, National Logistics Mgr 12:10pm Q & A 12:30pm Lunch 1:00pm Site Tours 1:45pm FSC Demonstration Joe Dumas 2:30pm 3:00pm Close
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New 15,000 M2 Altona Site
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International Supply Chain Management Specialists
About Us International Supply Chain Management Specialists Respected Company in Transport Logistics Managing sea freight, air freight, customs clearance, domestic freight, warehousing and distribution Established in 1991 International Coverage incl. USA, Canada, Europe, UK and, considerable coverage of Asia / Pacific region Long-term Partnerships in every major Trade Lane to and from Australia Servicing a wide portfolio of clients ranging in size
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Our Mission
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Our Values
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Worldwide Trust
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Our Commitment Quality Assured to AS/NZS ISO9001:2000
“We commit to exceeding our customers' expectations for quality, responsiveness, and professional excellence while delivering within the agreed price and schedule.” - IFC Group of Companies Mission Statement Quality Assured to AS/NZS ISO9001:2000 Won a number of awards for excellence National 2007 Information Management Excellence Award BRW – Top 100 Fastest Growing Private Company (Awarded 5 times in the last 10 years) Finalist - Shipping Transport Award Finalist - Ernst & Young Entrepreneur of the Year Constantly invest in improving systems & people Clients have access to best practice advice Servicing clients’ total end-to-end needs
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ISO Certification
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BRW Award
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Membership Also:
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Integrated Solution IFC’s Integrated End-to-End Supply Chain Execution
IFC Logistics Service Providers Coordinated by IFC Cartage Pickup from Ports Delivery to Warehouse or Direct to Client Delivery to IFC WH&D Centre Suppliers International Carriers Customs Clearance Manufacturers Sea Air Sea Air Overseas Consolidators Load Unload Inbound Cargo Terminals IFC Warehousing & Distribution Centre Customers Importers End Users Storage Inventory Management Cross Dock Pick & Pack Distribution Reworking
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Supply Chain Management
“Supply Chain Management is the integration of key business processes from end user through original suppliers that provides products, services and information that add customer value and other stakeholders.” Global Supply Chain Forum 1998
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Freight Supply Chain (FSC)
A Key Driver for IFC’s Competitive Advantage
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Outdated Processes in Importing
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Inappropriate Applications / Incompatible Systems
NO STRATEGY AND MISINFORMATION SUPPLY POLICIES marketing and sales FORECAST DEMAND Financial Settlements BUYING STOCK DISTRIBUTION Determine Stock Requirements STORES forwarding
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Evidence of Forrester’s Bullwhip Effect *
…the amplification of demand variability as you move from downstream (customer) to upstream (supplier) sites along a supply chain. Little JIT information to forecast demands Replenishment lead times guesstimates No real time information sharing No order synchronization No order visibility * Industrial Dynamics (1961)
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Synchronicity of the Exchange of Information in the Supply Chain
FSC Solution Synchronicity of the Exchange of Information in the Supply Chain
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IT as enabler and differentiator
Benefits to Customers Operational: Ordering products on-line Organising and tracking shipments in real-time Strategic: Information sharing among link partners - seamlessly Visibility of demand in supply chain Transparency of order processes Leveraging speed of information to provide competitive differentiation & flexibility Heightened customer service offerings Reduced operating cost IT as enabler and differentiator
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Options and freedom how we deploy our business strategy
Benefits to IFC Forefront as e-SCM service provider Deliver virtual supply chain to clients Apply tools & techniques to increase our operational effectiveness (internal & external) Sustainable competitive advantage FSC is an intangible asset – difficult to copy FSC cannot be divorced from IFC FSC builds a trusting relationship amongst stakeholders FSC makes other assets (e.g. people) more productive FSC does not depreciate – funded out of cash flow Options and freedom how we deploy our business strategy
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FSC Software Overview
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FSC Key Features Tracks order from order creation to delivery via web
Real-time tracking of SKU, container & vessel movements, and part-shipments Rapid notification of changes & events in supply chain Documents available in digital form & on demand Early availability of warehouse delivery scheduling Transactions encrypted Open platform Local support
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FSC Key Benefits Visibility – thus improving decision making capabilities Early access to critical performance indicators Status alerts / arrival forecasts delivered to key personnel Accessible by stakeholders anytime, anywhere Transfers data at low cost – value to minor business partners Data secured and accessible to authorised users Evolved from the bottom up Delights clients – low cost of implementation
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Purchasing
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Tracking Query utilities Track date milestones KPI’s
Consolidation point
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Clearance & Delivery Demurrage start date First day of availability
Pick up from port Notification to DC (or WH) Delivery to DC Received by DC Empty container returns
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Product Pipeline Visibility Product Tracking Functional Relationship
Key Benefits To Importer: Visibility of supplier’s process Status and location of product ETA of product into warehouse Schedule order receipt workflow & fulfilment Know the cost to land each unit Leaner inventories Product Tracking Functional Relationship Key Benefits To End-User: Product availability Final delivery date
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Customer Service 28
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Overview of Customer Service
Main point of contact between the Customer and IFC Global Logistics Provides updates on freight service and rates to the customer Advises best method of shipment, transit time, rates, LCL, FCL or Air Freight Assists the Customer’s staff in understanding the shipping process The go between with the Customer and other IFC Departments Tracks the Customers’ orders door to door
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Door to Door Chain Airfreight Shipment Order ready?
Pick up of cargo by truck Delivery to Airport Depot Export Document Process Delivery from Depot to Airport
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Door to Door Chain Airfreight Shipment Loading the Aircraft
Transit Stops Arrival in Australia Import Document Process Delivery to Customer
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Tracking of Shipment Customer places order in FSC
Order transferred to Supplier Order transferred to IFC o/s office Monitored by IFC Customer Service Team Order close to ready date FSC reminds IFC o/s office to follow-up IFC o/s office updates FSC with ready date or delay
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Tracking of Shipment Booking by Supplier – O/s office updates FSC and books shipment with Airline / Shipping Line – Pick up arranged Documents scanned into FSC for all parties to view and use Vessel journey tracked – transhipment, offload or port delays Confirmed ETA details entered into FSC 33
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Tracking of Shipment Projected ETA into warehouse and delivery
Confirm ATA – Vessel, Warehouse and Delivery Products shipped entered against order Part shipped orders – reordered Landed Costing completed in FSC Loaded on Board – details of cargo, vessel, departure date and arrival date confirmed in FSC
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Operations 35
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Business Groups Each Group consists of: Customs Broker
Cartage Coordinator Customer Service Operations Compiler Registration Export
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Overview of Operations
Import Operations Prepare import documentation for reporting to Australian Customs. Liaising with carriers and overseas agents to process payment and invoicing client. Ensuring all delivery paperwork is available prior to cargo arrival. Compile Collate all required and correct import clearance documents and compile information in our database for customs entries Customs Brokers Report cargo to Customs & AQIS as per Australian Customs requirements. Classify new products and advise clients on duty & GST rates as well as Customs and Quarantine impediments. Attend to any misc Customs and AQIS queries. Cartage Coordinators Ensure shipments have a clear status for delivery Check AQIS impediments and organize delivery to clients according to their instructions / requirements.
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Mission Statement (Operations)
Commit to exceeding our customers’ expectations for quality, responsiveness, and professional excellence while delivering within the agreed price and schedule Pursue Cost effective alternatives to increase value for our customers in all areas from which we offer service. Foster a working environment that encourages the furthering of technical knowledge, professional and financial growth, and competitive excellence. Objectives Profitability Quick Turnaround High Level of Customer Service Lower Costs Improve Productivity
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Electronic Data Interface
OVERSEAS AGENT 1 - STOP ediENTERPRISE CMR / ICS (Cargo Management Reporting / Integrated Customs Services) AQIS – AEP (Australian Electronic Processing) FSC (Freight Supply Chain Managements)
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Electronically sending information to Enterprise
1 - STOP ediENTERPRISE CMR / ICS (Cargo Management Reporting / Integrated Customs Services) AQIS – AEP (Australian Electronic Processing) FSC (Freight Supply Chain Managements) OVERSEAS AGENT OVERSEAS AGENT Electronically sending information to Enterprise Reducing Double handling of data Improved information flow to Australian Customs, Quarantine and Clients
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Vessel Schedule and Container Event information for Australian Ports.
1 - STOP ediENTERPRISE CMR / ICS (Cargo Management Reporting / Integrated Customs Services) AQIS – AEP (Australian Electronic Processing) FSC (Freight Supply Chain Managements) OVERSEAS AGENT 1 - STOP Vessel Schedule and Container Event information for Australian Ports. Live information, keeping our system up to date with any delays, vessel adjustments and container movements. Up to date information availability to IFC Staff and clients at any given time.
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1 - STOP ediENTERPRISE CMR / ICS (Cargo Management Reporting / Integrated Customs Services) AQIS – AEP (Australian Electronic Processing) FSC (Freight Supply Chain Managements) OVERSEAS AGENT CMR / ICS (Cargo Management Reporting / Integrated Customs Services) Electronic communication of data between the Customs Broker, Australian Customs & Australian Quarantine Data which is processed: Shipment details, values of goods, classification of goods, customs clearance status, border processing requirements, etc.
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Reporting electronically, through assessment to Quarantine
1 - STOP ediENTERPRISE CMR / ICS (Cargo Management Reporting / Integrated Customs Services) AQIS – AEP (Australian Electronic Processing) FSC (Freight Supply Chain Managements) OVERSEAS AGENT AQIS – AEP (Australian Electronic Processing) Reporting electronically, through assessment to Quarantine Developed for non commodity and some commodity concerns
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Live information on all current, upcoming and old shipments
1 - STOP ediENTERPRISE CMR / ICS (Cargo Management Reporting / Integrated Customs Services) AQIS – AEP (Australian Electronic Processing) FSC (Freight Supply Chain Managements) OVERSEAS AGENT FSC (Freight Supply Chain Managements) Updated by Information gathered in Enterprise from our Agents, 1-Stop, CMR / ICS, and AQIS Live information on all current, upcoming and old shipments Availability of Documentation, i.e. Commercial invoices, Packing Lists, Customs Entries, Invoices, Electronic Delivery orders Allows clients and their Distribution Centers, Warehouses, Depots, and Transport Contractors to access documentation at any given time
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Measuring Supply Chain Performance
3PL and 4PL Logistics Measuring Supply Chain Performance 45
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What are the Objectives?
Defining the Supply Chain and Logistics The importance of knowing Warehousing and Distribution costs Measuring the cost of Warehousing and Distribution
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Supply Chain Management
“Supply Chain Management is the integration of key business processes from end user through original suppliers that provides products, services and information that add customer value and other stakeholders.” Global Supply Chain Forum 1998
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Logistics/Supply Chain
Important features: Customer Orientation Global Approach Total Cost NOT Individual Price Strategic Partnerships and Alliances
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Business Logistics PETER DRUCKER “ Almost 50 Cents of each dollar the American spends for goods goes for activities that occur after the goods are made, that is, after they have come in finished form. Economically, distribution is the process by which physical properties of matter are converted into economic value: it brings the customer to the product. ”
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Logistic Strategy Planning
Logistic Strategy Depends On: SALES VOLUME PLAN MARKETING PLAN CUSTOMER SERVICE PLAN FINANCIAL PLAN SOURCING/MANUFACTURING PLAN Focus On Company Profit & ROI
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Management Moving From: FUNCTIONAL MANAGEMENT To: PROCESS MANAGEMENT
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Logistic Plan Trade Offs
Inventory carrying costs Production/sourcing costs Information processing costs Warehouse operations costs Transport costs - in & out Customer focus - competitive
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Customer service levels are set by Company Executives
They are expressed as operational standards: Examples: Daily deliveries to all customers 24 hour cross dock operation Customer queries answered within 24 hours 98% stock availability Warehouse costs below 1.5% of sales Loss/damage less than 0.2% of throughput Warehouse inventory less than 10% of company inventory
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IFC Warehousing & Distribution Centre
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IFC Warehousing & Distribution
Capacities include: 8,000M2 with capacity for over 8,000 pallets 2,000M2 front cross-dock processing area 6 covered docks with hydraulic dock levellers Extending by additional 6,000M2
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IFC Warehousing & Distribution
Radio Frequency (RF) scanners Automatic stock put-away zoning Receipts, flexible stock allocation, put-away, cross-dock or staging 3PL communication & network support system Pick n pack, rework processing, bill of materials
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IFC Warehousing & Distribution
Provides leading supply chain practices such as: Customer driven planning – for effective on-demand, order-to-delivery and distribution management Efficient customer order fulfilment – through real-time order processing via web portal Improved product lifecycle management – through product visibility and information transparency within the supply chain Enabling technologies (Manhattan WMS) – for core performance data, efficiency, accessibility and integration to own ERP system
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IFC Warehousing & Distribution
Purchase order raised in FSC Client Packing lists scanned into FSC/Excel import Packing list interfaced from FSC/Excel directly into ILS Manhattan Containers opened stock scanned from Delivery into IFC Warehouse Manhattan receipts stock in against Packing list/auto Exception reporting to Client
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IFC Warehousing & Distribution
Client has access via IFC Web site to view Stock records Internet Portal access 24/7 Globally Client can access status of Stock Direct Access of Orders in progress Client can create orders via Internet Portal Direct Access to Reporting
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IFC Warehousing & Distribution
Key features of Warehouse Management System (Manhattan Associates – Integrated Logistics Solutions) Multi-lingual application on Microsoft Platform User Web Portal Create & view orders, order status and cyclic count status View inventory levels and shipped inventory Off-shore generation of Advanced Shipping Notices (ASN) and unit labelling Comprehensive inventory management and order fulfilment system
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Time for your questions…
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(Large Retail Hardware)
CASE STUDY “A” FSC Services Web-based Order Management Accessible by all stakeholders Configured to support Co.X’s business flows, monitoring & reporting requirements Full product, documentation and shipment visibility Collaborative management of container movements & container costs Early access to critical performance indicators and costing Key Efficiency Gains All Co.X Departments now use common product code for ordering Ordering and multi-supplier consolidation now done on-line & in real-time Now manages track & trace by exception Container deliveries coordinated and monitored on-line Promotional start-date monitored Early downloads of landed costing information Direct Container Buy ordering directly interfaced with FSC COMPANY “X” (Large Retail Hardware) Key Savings From 3.5 Full-time Equivalent down to 0.9 FTE in peak season 0.4 off-peak, whilst volume has doubled in past 2 years
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(Large Textile/Homewares)
CASE STUDY “B” FSC Services Web-based Shipment Tracking Shipment data accessible by all internal Departments, but via own ERP system Configured to support Co.Y’s ordering practices & business flows Early access to shipping documentation Early access to critical performance indicators Key Efficiency Gains Buyer behaviour monitored Purchase orders transferred to FSC and shipment data returned to Client, daily via FTP Effective management of shipment consolidations Shipping documentation faster at hand Now Client enjoys full track & trace visibility, by product line Container demurrages better managed Deliveries coordinated and monitored on-line COMPANY “Y” (Large Textile/Homewares) Key Savings From 3 Full-time Equivalent down to 2.5 Container storage bill from $350,000 to $6,000 p.a.
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Excellence Award “…unambiguously the most prestigious and influential award in the industry.” - Supply Chain & Logistics Association of Australia (SCLAA) IFC Wins National 2007 Information Management Excellence Award National recognition as a significant achiever in supply chain and logistics information management Granted by largest association of logistics professionals for significant achievement in the use of: Communications Information management Technology e-business …with particular regard to the added value produced by the achievement
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Excellence Award “… unambiguously the most prestigious and influential award in the industry.” - Supply Chain & Logistics Association of Australia (SCLAA) “ Freight Supply Chain (FSC), is a quality product…developed to manage and distribute up to the minute information to all stakeholders in the supply chain. FSC was recognized as a powerful strategic tool that leverages real-time information to improve everyone’s time to value. “ …an integral part of our pursuit to: streamline supply chain processes improve response times to clients improve accuracy of information reduce clients’ costs and overheads, and improve product time to market …essentially, allowing our customers and their clients to do, and get a lot more, for less.“
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Time for your questions…
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