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TMX NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING RUSS DAVIES (859) 422-6421.

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Presentation on theme: "TMX NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING RUSS DAVIES (859) 422-6421."— Presentation transcript:

1 TMX NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING RUSS DAVIES (859)

2 Controls and Motors (Hardware) CAN_BUS (Communication) Wiring Diagram Troubleshooting Handset Pc Console (Software) Programming: Master/Slave Programming: Pump Main Hydraulic Valve NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 TMX Overview

3 TMX AC MOTOR NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 No Brushes Replace bearings after 10,000 hours DO NOT wash with high pressure hose as water can get trapped inside the motor. Use of low pressure, (garden) hose is allowable, but avoid directly spraying the end cap to stator interface. Stator RotorSensor Bearing

4 Previously Viewed MOTOR RESEALING NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Reseal motor with RTV (P/N ) after any repair

5 Control Master/Slave NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 ABC UMVMWMUSVSWS Batt+ Batt- Right Side Master Left Side Slave CAN_BUS Connections Handset/ Dash Port Inputs & Outputs

6 Control Wiring NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 DUALAC2 Wiring Connections DUALAC2 Controller is software adjustable same control for 36V or 48V

7 Pump Control NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 AC2 Wiring Connections A D B C F E W Batt+ Batt- UV AC2 Pump controllers are voltage dependent and NOT software adjustable. Separate controls for 36V or 48V

8 CANBUS NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 The controllers communicate using a CANBUS format MASTER = Connected to “3” = Right Drive Control = Node “3” SLAVE = Connected to “4” = Left Drive Control = Node “4” PUMP = Connected to “5” = PUMP Control = Node “5”

9 WIRING NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 TMX Sequence of Operation

10 TMX Misc Information –Do Not spray wash the motors or controls (garden hose ok) –Blow out the control fans at each PM –Do Not hook accessories to the encoders or Potentiometers. NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05

11 Previously Viewed DASH DISPLAY Common Error Codes –-01 Seat Switch –-66 Low Battery (Lift Lockout) –-77 Maintenance Hours (Reset Maintenance Hours) –-79 Incorrect Start (SRO) –-217 Wrong Battery Pump –-245 Wrong Battery Master –-255 Park Brake On Two Hour Meters –Internal hour meter (not programmable) (fault Codes) –Hour meter when you turn the key off (reset programmable) NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05

12 Previously Viewed Handset NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 TMX Handset P/N

13 Previously Viewed START MENU NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 DUAL AC2 Master ControllerClark Revision Level 36 Volt 280 AMPS Internal Hour Meter Reading

14 Previously Viewed HANDSET TREE NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05

15 TESTER MENUS NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05

16 TESTER MODE NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Press the Enter button Press Roll up Until you come the Tester Menu Press the Enter button Press Roll up Until you come the Forward Switch Activate the Forward Switch Roll up or down to next input or output OR Press the out button to return Main Menu Tester

17 MASTER PROGRAMMING NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 *MAIN MENU* PARAMETER CHANGE

18 MASTER PROGRAMMING *ADJUSTMENTS* Defaults –SET BATTERY TYPE(36V/48V)36 –ADJUST BATTERY(V)?Actual Battery Volts –MAX STEER RIGHT(V)?Acquired during Setup –MAX STEER LEFT(V)? Acquired during Setup –SET STEER 0-POSITION(V)? Acquired during Setup –SET STEER RIGHT(90°)90(Do Not Change) –SET STEER LEFT(90°) 90(Do Not Change) –THROTTLE 0 ZONE(%)1% –THROTTLE Y ZONE(%)15% –THROTTLE X ZONE(%) 18% –ADJUSTMENT #04(ºC)130Temp Fault is signaled –MOTOR SHUTDOWN(ºC)145Temp Truck is Stopped –ADJUSTMENT #01(1-9)4Batt. Level Display –ADJUSTMENT #02(1-9)4Lift Interrupt –ADJUSTMENT #03(%)20%Display Volt Reset NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 VACC

19 MASTER PROGRAMMING *ADJUSTMENTS* (CONT’D) Defaults –MAIN CONTACTOR VOLTAGE(V)36V –AUX OUTPUT VOLTAGE(V)(NOT USED)36V –MAINTENANCE DONE(ON/OFF)OFF –MAINTENANCE (NONE / OPT#1 / OPT#2)None –MAINTENANCE TIME(0-1000)250 –1 X 10,000 HOURS(0-6)0 –1 X 1,000 HOURS (0-9)0 –1 X 100 HOURS (0-9)0 –1 X 10 HOURS (0-9)0 –1 X 1 HOURS (0-9)0 NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05

20 Previously Viewed SET MODEL NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Press the roll up and Param. Up buttons at the same time Press the Enter button Press the Param. Up button Press the Out button Press the Enter button to save OR Press Out button to exit (no save)

21 Previously Viewed MASTER Program VACC NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Press Enter Button Put directional lever in forward position push accelerator all the way to the floor and release Press Out Button Put directional lever in reverse position push accelerator all the way to the floor and release Press Enter Button Press the Enter button to save OR Press Out button to exit (no save) Press Rollup Button until you see Program VACC Menu Press Enter Button

22 Previously Viewed PROGRAM VACC NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05

23 Previously Viewed Set Steer Pot “0” Position NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Press Rollup until you come to the Adjustments Menu Adjust steer wheel to straight position Press Out Button Press the Enter button to save OR Press Out button to exit (no save) Press the roll up and Param. Up buttons at the same time Press Rollup until you come to Set “0” Steer Pos. Adjustment Press Enter Button

24 Previously Viewed Set Max Steer Left NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Press Rollup until you come to Max Steer Left Adjustment Press Enter Button Turn steer wheel all the way to the Left Press Out Button Press the Enter button to save OR Press Out button to exit (no save)

25 Previously Viewed Set Max Steer Right NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Press Rollup until you come to the Max Steer right Adjustment Press Enter Button Turn steer wheel all the way to the Right Press Out Button Press the Enter button to save OR Press Out button to exit (no save)

26 Previously Viewed Alarm Log NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Press Enter Button Press Out Button Press Enter Button Press the Enter button to save OR Press Out button to exit (no save) Press Rollup Button until you see the Alarms Menu Press Enter Button

27 Previously Viewed Pc Console Software Troubleshooting using a laptop computer with the ZAPI Pc Console software and Pc Console adapter cable ( ). NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Pc Console cable plugs into the 9 pin RS232 port (Com1) The other end plugs into the “B” plug on the DUALAC2 control The switch must be set to PC when used with the Pc Console software or set to Flash for the Winflash software

28 Previously Viewed Pc Console NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Pc Console Main Start up Screen

29 Previously Viewed Pc Consloe NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Com Port Setup Select Com Port Setup from the Configuration Menu

30 Previously Viewed Pc Console NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 DUALAC2 (Master/Slave) Com port1 set to 9600 bps Select OK AC2 (Pump) Com port1 set to 1200 bps Com Port Setup

31 Previously Viewed Pc Console NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Note: Control not connected Select the start button to connect to the controller Connecting to the Controller

32 Previously Viewed Pc Console NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Main Startup Screen Connected to Master control Internal hour meter Any alarm that is present Control connected

33 Previously Viewed Pc Console NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Select the parameter function Function Menu

34 Previously Viewed Pc Console NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Select Set model button Select Receive Menu button Set Model

35 Previously Viewed Pc Console NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Select the up arrow to change from node #3 (Master) to node #4 (Slave) Changing Controllers on the CAN_BUS

36 Previously Viewed Pc Console NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Select the store button Select the close button Changing Controllers on the CAN_BUS

37 Previously Viewed Pc Console NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Now connected to the Slave Control

38 Previously Viewed Pc Console NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Select the parameter function Function Menu

39 Previously Viewed Pc Console NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Select the up arrow to change from node #4 (Slave) to node #5 (Pump) Changing Controllers on the CAN_BUS

40 Previously Viewed Pc Console NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Select the store button Select the close button Changing Controllers on the CAN_BUS

41 Previously Viewed Pc Console NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Now Connected to the Pump Control

42 Previously Viewed Pc Console NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Checking Alarm Logbook (Fault Log) Select the Alarm Logbook function

43 Previously Viewed Pc Console NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Pedal Wire KO 0226C341 Input Mismatch 01 30C 349 Up to (5) Alarms can be stored in the alarm logbook Note: each alarm shows The alarm name The number of times the alarm happened The temperature when the alarm happened The hour meter reading when the alarm first happened. To save a copy of the log select the print button Alarm Logbook Function

44 Previously Viewed Pc Console NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 x Select the print to file button Select OK button Saving Alarms from the Logbook

45 Previously Viewed Pc Console NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Saving Alarm Logbook 1)Enter a file name for the log file 2)select where you want to save the log file 3)Select the save button 1 2

46 Previously Viewed Pc Console NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Select the Clear button Select the OK button Clearing the Alarm Log

47 Previously Viewed ALARM LOG FILE NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Wed Mar 30 17:24: DA2M2BKC CK V 280 A VMN HIGH h 25 C degree MOTOR SHUTDOWN h 23 C degree VMN HIGH h 27 C degree MOTOR SHUTDOWN h 27 C degree VMN HIGH h 25 C degree File is saved as a Text file

48 Previously Viewed Pc Console NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Tester Mode Select the Tester function

49 Previously Viewed Pc Console NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 List of parameters that can be viewed in tester mode Tester Mode

50 Previously Viewed Pc Console NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 In Tester mode up to (4) different parameters can be Monitored at once. Select the advanced button to setup the recording function of tester mode Tester Mode

51 Previously Viewed Pc Console NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Tester Mode Select how often you want to sample the selected parameters Select how many total samples you want to take of the selected parameters Select OK button

52 Previously Viewed Pc Console NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Tester Mode Select Start record button to record parameter values to the log.

53 Previously Viewed Pc Console NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Tester Mode Select Stop record button to stop recording parameter values to the log.

54 Previously Viewed PC Console NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Tester Mode Select Save record button to save your log to a file.

55 Previously Viewed Pc Console NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 TIMESTEER ANGLEHANDBRAKETEMPERATURE #2TEMPERATURE The Log file gets stored in a.CVS file which can be converted to a.XLS Log File

56 Previously Viewed TMX HYDRAULIC SYSTEM NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 The TMX uses a Priority Valve to control both the power steering and the main hydraulic functions. The Priority Valve provides a constant oil flow to the power steering any time the pump is running. Any excess flow is diverted to the main hydraulic valve. The power steering always has priority over any other hydraulic function.

57 Previously Viewed HYDRAULIC SCHEMATIC NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05

58 Previously Viewed MAIN HYDRAULIC VALVE Adding hydraulic attachments that require a change to the aux flow. Adjust Pump control panel 2 nd Speed Fine and, or 3 rd Speed Fine to correct pump speed for required aux flow. Next you need to adjust the aux flow at the valve to the Correct flow for the attachment. NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05

59 Previously Viewed Main Hydraulic System NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Flow Control Adjustments Remove the nut from main hydraulic valve tie bolt. Remove the stud from the valve. Turn the flow control adjuster fully counter clockwise to the stop. Do not tighten against stop, or you can damage the valve. Turn adjuster clockwise per flow control specification. Repeat steps 3 and 4 for each flow control change required. Reinstall the tie bolt stud in the valve. Torque the stud to N.m (28-32 ft-lb).

60 Previously Viewed Main Hydraulic System Auxiliary Flow Adjustments Flow Settings L/min (gpm) Clockwise Turns of Adjustment Screw 6.3 (1.7) (2.3) (3.2) (5.0) (6.2) (8.8) (10.5) (14)4.50 NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Pump Control Panel Settings (using the Handset) Parameters Auxiliary Flow Settings GPM36V Hz48V Hz 2nd Speed Fine and 3rd Speed Fine Flow control Adjustments: Adjustable from 2 to 38 L/min (1 to 10 gpm). Before adjusting, turn fully counter- clockwise to stop, each clockwise turn of the adjustment increases flow by 3L/min (.75 gpm). After Adjusting the flow control valve settings it will be necessary to also adjust the pump control panel parameters to coinside with the settings you have made.

61 Previously Viewed PUMP Program VACC NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Press Rollup Button until you see Program VACC Menu Pull lift lever all the way down and release it Press Out Button Press Enter Button Press the Enter button to save OR Press Out button to exit (no save) Press Enter Button

62 Previously Viewed NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05 Parameters Program Level Units Acceleration DelaySEC Deceleration Delay SEC Maximum Speed Up Hz Adjustable in 1 Hz Increments, TMX Default 125 Hz, TMX 25 Default 95 Hz. DO NOT exceed maximum speed. Speed may however be reduced as required. 1 st Speed Fine (Tilt) 2 nd Speed Fine (S/S) 3 rd Speed Fine (Aux) Hz Default 30 Hz Adjustable in 1 Hz Increments Maximum Current% IMAX Auxiliary TimeSEC DO NOT CHANGE *MAIN MENU* PARAMETER CHANGE PUMP PROGRAMMING

63 TESTER MENU NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05

64 Previously Viewed END Questions???? NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05

65 Previously Viewed xxxxx NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05

66 Previously Viewed xxxxx NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05

67 Previously Viewed TMX NATIONAL SERVICE MANAGER’S NEW PRODUCT INTRODUCTION MEETING “05


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