1. Mondi HLP-Box for Yamaha Marine Motors A heavy load packaging suggestion ‚when you want the best‘

2. 03.03.2004 HLP-Box for Yamaha Marine PAGE 2 The Mondi HLP-Box The Mondi Heavy Load Packaging (HLP) was developed out of the need for a simple and cost efficient high performance box for the automotive sector. Here one so called CKD-box has to carry several hundred kilos of load and to support a stack of up to three other boxes. While other existing solutions combine up to five different materials to achieve this performance, the HLP box is completely made out of corrugated board and thus very easy to recycle. The basic HLP-box consists of a box on a corrugated pallet that is supported by a strong internal frame. It can be folded to reduce its empty size. To facilitate field operations no tools are needed to assemble the whole unit. The HLP-box can be delivered with an internal matrix to support special parts like motors or gearboxes. Several other optional features can be integrated according to the specifications of the customer like an integrated anti-corrosive coating or inflatable/foam inlays to provide additional protection. The modular structure of the HLP-box allows a wide variety of sizes and structures. As the design is simple but bases on excellent material quality the box can be used several times and be refurbished easily (multi-way use).

3. 03.03.2004 HLP-Box for Yamaha Marine PAGE 3 Put inner frame on pallet and insert motor How to assemble a Yamaha HLP-box Open small Box, assemble framesStrap motor Apply outer box and coverApply upper FrameClose Box

4. 03.03.2004 HLP-Box for Yamaha Marine PAGE 4 Scheme of the Frame Top frame The secret of the simplicty of the frame is that the parts are constructed in a way that the form of the parts prevents them to collapse to the inside of the box, while at the same time the outer box provides a stabilising outer pressue. The secret of the simplicty of the frame is that the parts are constructed in a way that the form of the parts prevents them to collapse to the inside of the box, while at the same time the outer box provides a stabilising outer pressue. Bottom frame Tailor made stringer bed for the motor Vertical stringers (‚books‘)

5. 03.03.2004 HLP-Box for Yamaha Marine PAGE 5 Measurements of the Frame

6. 03.03.2004 HLP-Box for Yamaha Marine PAGE 6 The Yamaha HLP-box in action Top view of the motor in the box HLP-Box Set before assembly