Presentation on theme: "Company Profile ÖZKAR has been started manufacturing business up in 1976 by; Metal Forming, Stamping, Welding, Machining, Tool Design and Manufacturing,"— Presentation transcript:
Company Profile ÖZKAR has been started manufacturing business up in 1976 by; Metal Forming, Stamping, Welding, Machining, Tool Design and Manufacturing, Forging and Assembly for various sectors but mainly Automotive. In beginning, ÖZKAR has started to supply parts to TTTI for TOYOTA 130L project. Following; major domestic and European Tier-1 suppliers has been added to customer portfolio. ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A. Ş.
Metal Shaping, Forming, StampingMetal Shaping, Forming, Stamping Pipe ShapingPipe Shaping WeldingWelding CNC MachiningCNC Machining Mold Design & ConstructionMold Design & Construction ForgingForging AssemblyAssembly LaboratoryLaboratory Capabilities ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A. Ş.
OUR TEAM Total personnel : 86 Blue Collar : 75 White Collar : 11 Total University Educated Personnel : 9 Total Personnel from Technical College : 35 Spoken Languages English Italian German ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A. Ş.
Design CAD/CAM ÖZKAR A.S. is designing and manufacturing progressive, forming and die molds for various sectors mainly to automotive industry. ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A. Ş.
Özkar Automotive ÖZKAR AUTOMOTIVE has a clear vision and well established strategy, has broad knowledge about the market, continuously monitor the development of new Technologies and innovations, has a diverse customer portfolio, has experience in export and OEM, manufacturing, value added depth compliant to local conditions, has effective organizational structure, has Professional Project management implemented in organisation, conducts feasibility studies before accepting order, aware of his maximum production capacity, has principles of product liability which well known in entire company, has ability to demonstrate required QAF’s, IT based communication interfaces can be used. ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A. Ş.
Management Our Policy Right personnel will be placed into right place. Target shall be pure and understandable. Working liberty instead of continuous audits at process. Liberty for asking questions. Creative and innovational formation. Liberty in process instead of otocratic approach. Development of “desire of success“. Recconnaissance of human abilities. To detect creativities by obtaining brain-storm platforms. Rewarding humanitarian approaches. Appraising group synergies, rewarding and honoring. ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A. Ş.
Our Targets 2008 Targets Start-up for MRP-II application and implementation of bar-code system TS 16949 from DEKRA and renw ISO 9001 standard Rehabilitation of Laboratory department Auto-control trainings for operators Realizing new machine investments Completion of institutionalizing and professionalizm in management Realizing IT department Targets for 2009 Start-up realization for automation Continuing for machine and equipment investments Continuing in investment for laboratory equipments ISO 18001 ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A. Ş.
Quality Assurance QUALITY Sub-suppliers are inspected, selected following defined processes, Supplier rating system installed Proactive communication concerning sub-suppliers takes place, Supplier takes complete responsibility for costs, properties, and part supply, Product quality requirements clearly defined, D-FMEA, P-FMEA implemented, Customer 8D, internal 8D, supplier 8D, Kaizen, Poka Yoke, Extensive document management system ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A. Ş.
Quality Assurance and Laboratory LABORATORY EQUIPMENT EQUIPMENTPRODUCER 3D CMMMETRIX 3D COORDINATE CENTRECoord 3 COMPRESSION-TENSOMETERINSTRON ANGLE GAUGESVIS SCREW GAUGE SETESO SCREW GAUGE SETEmuge SCREW GAUGE SETFer Ter SCREW GAUGE SETSTAHLAND SCREW GAUGE SETJBO SCREW GAUGE SETReishauer SCREW GAUGE SETWhitworth KEYWAY GAUGEUFUK DIGITAL BALANCEDENSI CAST IRON PLATES SETSQUAREMahr GRANITE PLATEPLANOLITH EQUIPMENTPRODUCER RING GAUGEBowers JOHNSON SETMitutoyo SENS. RULERMitutoyo VARIOUS MEASURING GAUGESMahr VERNIER CALIPERSINOX MAGNETIC STANDSMitutoyo MAGNETIC V BLOCKMitutoyo MARKING GAUGESMitutoyo MICROMETERSMitutoyo RADIUS GAUGESMitutoyo DIAL INDICATORSTesatast FEELER GAUGESHenry Boker THREAD PLUG GAUGESMitutoyo V BLOCKMitutoyo PITCH GAUGESMitutoyo FLAT GAUGESUFUK
ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A. Ş. Quality Certificates – ISO 14001
ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A. Ş. Quality Certificates – ISO 16949 & ISO 9001
Fatec GmbH – Germany Tech. Universität Braunschweig – Germany İstanbul Teknik Üniversitesi – Türkiye St.Clair Polymers – UK ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A. Ş. Cooperated Establishments
Information Technologies MRP – II Management System AutoCad Solidworks Windows Server 2003 infrastructure CATIA V5 CAD/CAM ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A. Ş.
Lay-out 5000 m² Closed Area ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A. Ş.
PRODUCTION - Pressing / Stamping ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A. Ş. 100 T. Ecc. Press (2) 125 T. Hydr. Pres 160 T. Ecc. Press (2) 160 T. Ecc. Press + Coil Winder 250 T "H Type" Ecc. Press 250 T. "H Type" Ecc. Press 400 T. "H Type" Ecc. Press 250 T. Ecc. Press (2) 30 T. Ecc. Press (3) 300 T. Ecc. Press 400 T. Ecc. Press 60 T. Ecc. Press (2) 80 T Ecc. Press Guillotine cutter (2) Marking Press "Hydr. 40 t." Marking Press "Hydr. 60 t."
PRODUCTION – Machining Park & Assembly / Welding Unit ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A. Ş. CNC MILLING Supermax Vertical Mach. Centre (2) Supermax YCM Vertical Mach. Centre Mazak Vertical Mach. Centre 3 Axis CNC Lathe (KIA) Femco CNC Lathe CNC Lathe (KIA) (5) CNC Lathe (Okuma) (4) ASSEMBLY Circular Welding m/c Robotic Welding Unit Manual Welding Units (10) Oxygen Welding Line Spot Welding (5) Sanding Units (7) Riveting Unit Assembly Line Drilling Units (6)
PRODUCTION – Mold Shop, Pipe Shaping, Forging ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A. Ş. FORGING UNIT Heating Unit (160 Amper) Forging Press Punch Press Cutter Unit MOLD SHOP - TOOLING Univ. Lathe (2) Univ. Milling Mach. Drilling Machines Surface Grinding Electro Erosion Unit Cutters 40 T. Hydr. Press PIPE SHAPING Circular Saw Automatic Band Saw Units (2) NC Pipe Bending (2 ad.) Rovelver Pipe Blow m/c Pipe Sanding Unit Surface Finishing Units
Progressive Parts ÖZKAR OTOMOTİV PARÇALARI İMALAT SAN. A. Ş.
Progressive Parts ÖZKAR OTOMOTİV PARÇALARI İMALAT SAN. A. Ş.
Products - 1 ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A. Ş.
Products - 2 ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A. Ş.
Products - 3 ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A. Ş.
Annual Material Consumption MALZEME KULLANIMI / MATERIAL CONSUMPTION (Tons) 0 200 400 600 800 1.000 1.200 1.400 200520062007 SAC / METAL SHEETÇELİK / STEEL ÖZKAR AUTOMOTIVE PARTS MANUFACTURING A. Ş.