Presentation on theme: "An Overview of TBM Tunnelling in Turkey and Middle East"— Presentation transcript:
1An Overview of TBM Tunnelling in Turkey and Middle East Özgür Savaş ÖzüdoğruE-Berk Tunnelling & Foundation Tech.Colorado School of Mines
2CONTENTS A quick overview of E-Berk Project details in Turkey Upcoming projects in TurkeyProject details in the Middle EastSelected planned major tunnelling projects in the M.E.Selected major tunnelling projects under way in the M.E.Conclusion
3A Quick Overview of E-Berk Founded in 2002 as subsidiary of Ozudogru Group of Companies.Located in Ankara with 8000 m² manufacturing and heat treating closed facility.Offices are located in Istanbul, England and Qatar (from October 2012).All kind of TBM cutters has been producing such as cutter ring, single and double disc cutter, ripper, bucket, knife and any kind of cutter with tungsten carbide.Cutterhead modification, TBM overhaul and site assembly.20 projects has been finished in Turkey and exports increased to 12 different countries such as Russia, Poland, India, Bulgaria, Saudi Arabia, Azerbaijan, Australia, Israel, and so on.
4Metro transportation is an indispensible issue for solving traffic problem for metropolitanareas. Therefore, every year metropolitanmunicipalities spend a lot of money for metrotunnel construction from their budget. Forexample, Istanbul Metropolitan Municipality(IMM) has been spending approximately 45 %of its investment budget for metro andtransportation projects in last year's.
5Depending on the ratio of the population of human beings, clean water supply and waste water disposal projects is becoming more importance. Within this scope, General Directorate of State Hydraulic Works has also been spending approximately 20 % of its investment budget which is about 1 billion USD to clean and waste water tunnel project.
8ANADOLU RAY – Kadikoy Kartal Metro Project Location: İstanbul, TURKEYContractor: YAPI MERKEZI-DOGUS-YUKSEL-YENIGUN Joint VentureLenght of Tunnel: mType of TBM: Herrenknecht EPBDiameter of TBM: 6,57 mNumber of Cutter Disc in Cutterhead:26 single cutter disc6 double cutter discGround Condition:Clay, sand, gravel deposit, shale,limestone, faultSingle Disc CutterCutter RingHubShaftTwin Disc CutterCutting Knife
9DSI Blue Tunnel Project (Turkish Republic Ministry of Environment and Forestry) Location: Konya, TurkeyContractor: İLCİ Joint VentureLenght of Tunnel: mType of TBM: SELI Double ShieldDiameter of TBM: 4,2 mRemovableSingleDiscScraperScraper SupportWedgeWedge TypeTwin Disc
10ISKI Istanbul European Side 2nd Part Waste Water Tunnel Project Location: Silivri- İstanbul, TurkeyContractor:NAS INS.Lenght of Tunnel: 8674 mType of TBM: Herrenknecht EPBDiameter of TBM: 3,82 mDouble Disc CutterSingle Disc CutterScraper KnifeBucketHousingChisel
11ISKI Istanbul European Side 3th Part Sea Water Tunnel Project Location: Cayırbasi Ayazaga, Turkey Contractor:DEPAR INS. Lenght of Tunnel: 5000 m Type of TBM: Herrenknecht Hardrock TBM Diameter of TBM: 3120 mOver CutterScraper BucketDisc CutterBucket
12ISKI İstanbul European Side 4th Part Waste Water Tunnel Project Location: Istanbul European SideİLCİ OZGUN Joint VentureLenght of Tunnel: 9254 mType of TBM: Herrenknecht EPBDiameter of TBM: 4,6 mTwin Disc CutterTwin RipperDouble DiscTBM Backup EquipmentsKnife
13Istanbul BASAKSEHIR-IKITELLI Metro Project Location: Istanbul GULERMAK-DOGUS Joint VentureLenght of Tunnel: 5350 mType of TBM: 2 LOVAT EPB,1 Herrenknecht EPBDiameter of TBM: Each 6.5 mTwin Disc CutterTwin RipperSingle DiscTBM Backup EquipmentsKnife
14General layout of ongoing metro projects in Istanbul
15Istanbul OTOGAR-KIRAZLI Metro Project Location: Istanbul GULERMAK-DOGUS Joint VentureLenght of Tunnel: 5500 mType of TBM: 1 Herrenknecht EPB1 Lovat EPBDiameter of TBM: Each 6.5 mTwin Disc CutterTwin RipperSingle DiscTBM Backup EquipmentsKnife
16Istanbul MARMARAY Project Location: Istanbul TAISEI-GAMA-NUROLJoint VentureLenght of Tunnel: 9360 mType of TBM: 2 HITACHI ZOHEN,1 JTSC EPBDiameter of TBM: Each 7.0 mSingle Disc Type 1Single Disc Type 2
17MELEN Project - Istanbul Location: Istanbul,Mosmetrostroy, Engeocom,Alke and STFA Joint VentureLenght of Tunnel: 5500 mType of TBM:Herrenknecht EPBDiameter of TBM: 6.15 mTwin Disc CutterSingle DiscScraper Bucket
18Istanbul-Ankara High Speed Rail Project, Kosekoy Tunnel Location: Bilecik-Kosekoy, Cengiz, Ictas, Belen Joint Venture Lenght of Tunnel: 6100 m Type of TBM:Herrenknecht Single Shiled Diameter of TBM: mDouble Disc CutterScraper KnifeBucketHousingTwin DiscCutterSingle Disc Cutter
19ANKARA WATER II. MERHALE PROJECT-GEREDE Location: Gerede, Kolin Limak Joint Venture Lenght of Tunnel: m Type of TBM: 3 Herrenknecht Double Shiled Diameter of TBM: 5.40 mTwin DiscCutterBucketSingle Disc Cutter
20ISTANBUL METRO PROJECT, USKUDAR-UMRANIYE Location: Istanbul, Dogus Const. Lenght of Tunnel: m by TBMs, m by NATM Type of TBM: 3 Herrenknecht Double Shiled Diameter of TBM: 6.30 mDouble Disc CutterScraper KnifeBucketHousingTwin DiscCutterSingle Disc Cutter
21SURUC TUNNEL PROJECTLocation: Sanliurfa, Ilci Const. Lenght of Tunnel: m Type of TBM: SELI Double Shiled Diameter of TBM: 7.80 mDouble Disc CutterScraper KnifeBucketHousingTwin DiscCutterSingle Disc Cutter
22ANKARA METRO PROJECTSUnder construction metro projects
23Ankara Metro (M2, Kizilay-Çayyolu) 16.6 km total length, 3.7 km by TBM and 2.9km by NATM.Ankara Metro (M3, Batikent-Torekent)16 km total length, 2 km by TBM and 6.6 kmby cut and cover.Ankara Metro (M4, Tandoğan-Kecioren)- 9.2 km total length, 4.2 km by TBM and 3 km by NATM.
24KARGI HEP PROJECTLocation: Kargi-Corum, Gulermak Heavy Ind.Co. Lenght of Tunnel: m Type of TBM: Robbins Double Shiled Diameter of TBM: mTwin DiscCutterSingle Disc CutterScrapper
25YAMANLI HEPP PROJECTLocation: Adana, EnerjiSa-NTF Const. Lenght of Tunnel: 7900 m Type of TBM: Robbins Double Shiled Diameter of TBM: 4.40 mDouble Disc CutterTwin DiscCutterSingle Disc CutterScrapper
26DOGANCAY HEP PROJECTLocation: Adana, EnerjiSa Atac,Hinteregger Joint Venture Lenght of Tunnel: 6900 m Type of TBM: Herrenknecht Double Shiled Diameter of TBM: 4.20 mDouble Disc CutterBucketTwin DiscCutterSingle Disc Cutter
27KARAKUZ DAM and HEP PROJECT Location: Adana, Alarko-Altek Const. Lenght of Tunnel: m Type of TBM: 2 CAT Double Shiled Diameter of TBM: 3.00 mDouble Disc CutterBucketTwin DiscCutterSingle Disc Cutter
28UPCOMING PROJECTS OVIT Tunnel Project; City : Rize Contractor : Makyol Const.Length : 30 km (2 x 15 km)Diameter : m excavationMachine Type : 2 Gripper TBM1850 m Raise Boring with 6 m diameter for ventilation shafts
29Silvan Tunnel Project; City : DiyarbakırContractor : Yertas, Kayaoglu Joint VentureLength : 20.5 km (2 x km)Diameter : 7.9 m excavationMachine Type : Double Shield TBM (Herrenknecht)Babakaya Tunnel Project;Contractor : Unal Akpınar Const.Length : 10.4 km (2 x 5.2 km)Diameter : 7.9 m diameterMachine Type : Double Shield TBM (CAT)
30Beylerbeyi Wastewater Tunnel Project, City : IstanbulContractor : Unal Akpinar Const.Length : 4680 mDiameter : 3.2 m excavationMachine Type : Single shiledZeytinburnu Wastewater Tunnel Project,Length : 4500 mMachine Type : EPB
31Dogancay Tunnel Project (Ankara-Istanbul High Speed Rail Project); - City : Bilecik (Vezirhan-Kosekoy)Length : 7.4 kmDiameter : m excavationMachine Type : EPB (expected)Bagbası Tunnel Project;City : KonyaContractor : Ilci Constr.Length : 18 kmDiameter : 5.2 m excavationMachine Type : Double shiled TBM
32Bosphorus Crossing Tunnel Project; City : Istanbul, under the bosphorusContractor : Yapi Merkezi and SKEC-Samwhan-Hansin-Namkwang-Kukdong Joint VentureLength : 3.34 kmDiameter : m excavationMachine Type : Herrenknecht Slurry TBM
34As it is know that the Middle East market has quite big value of construction industry. About 80 per cent of the projects involving tunnelling are in the transport sector, including metro schemes in Cairo, Abu Dhabi, Baku, Tehran,Tel Aviv, Doha, Riyadh and Kuwait. Urban transport projects often for tunnelling as underground lines minimise disruption to the existing buildings and infrastructure of cities. More than $279 bn-worth of projects with a tunnelling element are currently planned or under way in the Middle East.
35With $76.2bn of new projects and extensions to existing lines planned in the Gulf and North Africa, the urban rail sector is set to offer significant opportunities for contractors in the region. If we have a look at tunnelling industry, we have seen that there are many projects which are under way and planning to built.
42King Faisal Tunnel,Sector: RoadCost : 500 million USDScope : 2.5km underpass beneath King Faisal highwayClient : Ministry of Public WorksCountry: BahrainEstimated Tunnelling : Cut and coverTender Issue Date : Jan-13
46Oman National Railway,Sector : RailCost: 2,5 billion USDScope : 1,370km network, starting with 230km line from Muscat to SoharClient: Ministry of TransportCountry: OmanEstimated Tunnelling : Drill and blastTender Issue Date : Apr-13
52Cairo Metro Line 4 , Sector : Rail Cost : 2,6 billion USD Scope : 24km metro linking Giza and Grand Museum to city centreClient : National Authority for TunnellingCountry : EgyptEstimated Tunnelling : TBMTender Issue Date : Aug-13
53Cairo Metro Line 3 Phase 3 ,Sector : RailCost : 1 billion USDScope : 16.6km, mainly underground, extending current Line 3Client : National Authority for TunnellingCountry : EgyptEstimated Tunnelling : TBMTender Issue Date : Third quarter 2012
57Tehran Metro Lines 8,9 and Express Lines, Sector : RailCost : 10 billion USDScope : 179km expansion of existing system by 2025Client : Tehran Metro CompanyCountry : IranEstimated Tunnelling : TBMTender Issue Date : First quarter 2018
59Al-Hayer Wastewater Project, Sector : WaterCost : 100 million USDScope : Two 37km 3,000mm wastewater tunnelsClient : National Water CompanyCountry : Saudi ArabiaEstimated Tunnelling : TBMTender Issue Date : Bids under evaluation
62Abu Dhabi Road Tunnels Project, Sector : RoadCost : 817 million USDScope : Three road tunnels and two flyovers improving road access to Port ZayedStatus : Under constructionCountry : UAEClient : Abu Dhabi MunicipalityProposed Completion Date : May-12
64Qatar Education City Utilities Tunnel, Sector : WaterCost : 184 million USDScope : 9km utility tunnel for Education City servicesStatus: Under constructionCounty : QatarClient :Qatar FoundationProposed Completion Date : May-12
66Dammam University Tunnel Project, Sector : RoadCost : 66 million USDScope : 30km connection between university and hospitalStatus : Under constructionCountry : Saudi ArabiaClient : Ministry of Higher EducationProposed Completion Date : Oct-13
67Riyadh Road Tunnels,Sector : RoadCost : 55 million USDScope : Two road tunnels in RiyadhStatus : Under constructionCountry : Saudi ArabiaClient : Riyadh MunicipalityProposed Completion Date : Apr-14
71Abu Dhabi Step,Sector : WaterCost : 1,6 billion USDScope : 41km water storage tunnelStatus: Under construction under three tunnelling packagesCountry : UAEClient : Abu Dhabi Sewerage Services Co.Proposed Completion Date : Dec 2014
72Etihad Rail Project,Sector : RailCost : 11 billion USDScope : 1,200km network including six tunnelsStatus : Phase 1 under constructionCountry : UAEClient : Etihad RailProposed Completion Date : Jan-18
74Azer Korpu Baku Metro Project, Sector : RailCost : 600 million USDScope : Under Construction, m length in total with 6.5 m 2 EPB (1 Herrenknecht, 1 Robbins)Country : AzerbaijanProposed Completion Date : 2015
76Tel Aviv – Jeruselam High Speed Rail Project, Sector : RailScope : Under construction, m length in total, 1 Herrenknecht EPB and 2 double shiled with 10.3 m diameter.City : Tel AvivProposed Completion Date : 2015
77Tel Aviv Metro Project,Sector : RailCost : 12 billion USDScope : Under construction, 23 km Red Line with 6.5 m diameter, 35 km Green Line with 6.5 m diameterCountry : IsraelClient : Metropolitan Mass Transit System Ltd.Proposed Completion Date : 2017
78CONCLUSIONAccording to growing population and increasing economic opportunities in rapidly developing countries, especially infrastructure investments in are gaining more and more importance. In this context, local administrations have been planing to invest more for metro, rail, road, clean and waste water tunnel projects as it is seens in this presentation. As one of the companies that related in TBM industry , we would like to be also one of the solution partners for each single project.