Presentation is loading. Please wait.

Presentation is loading. Please wait.

An Overview of TBM Tunnelling in Turkey and Middle East Özgür Savaş Özüdoğru E-Berk Tunnelling & Foundation Tech. 21.08.2012 Colorado School of Mines.

Similar presentations


Presentation on theme: "An Overview of TBM Tunnelling in Turkey and Middle East Özgür Savaş Özüdoğru E-Berk Tunnelling & Foundation Tech. 21.08.2012 Colorado School of Mines."— Presentation transcript:

1 An Overview of TBM Tunnelling in Turkey and Middle East Özgür Savaş Özüdoğru E-Berk Tunnelling & Foundation Tech Colorado School of Mines

2 CONTENTS A quick overview of E-Berk Project details in Turkey Upcoming projects in Turkey Project details in the Middle East Selected planned major tunnelling projects in the M.E. Selected major tunnelling projects under way in the M.E. Conclusion

3 A Quick Overview of E-Berk Founded in 2002 as subsidiary of Ozudogru Group of Companies. Located in Ankara with 8000 m² manufacturing and heat treating closed facility. Offices are located in Istanbul, England and Qatar (from October 2012). All kind of TBM cutters has been producing such as cutter ring, single and double disc cutter, ripper, bucket, knife and any kind of cutter with tungsten carbide. Cutterhead modification, TBM overhaul and site assembly. 20 projects has been finished in Turkey and exports increased to 12 different countries such as Russia, Poland, India, Bulgaria, Saudi Arabia, Azerbaijan, Australia, Israel, and so on.

4 Metro transportation is an indispensible issue for solving traffic problem for metropolitan areas. Therefore, every year metropolitan municipalities spend a lot of money for metro tunnel construction from their budget. For example, Istanbul Metropolitan Municipality (IMM) has been spending approximately 45 % of its investment budget for metro and transportation projects in last year's.

5 Depending on the ratio of the population of human beings, clean water supply and waste water disposal projects is becoming more importance. Within this scope, General Directorate of State Hydraulic Works has also been spending approximately 20 % of its investment budget which is about 1 billion USD to clean and waste water tunnel project.

6 PROJECT DETAILS IN TURKEY

7

8 ANADOLU RAY – Kadikoy Kartal Metro Project Location: İstanbul, TURKEY Contractor: YAPI MERKEZI-DOGUS- YUKSEL-YENIGUN Joint Venture Lenght of Tunnel: m Type of TBM: Herrenknecht EPB Diameter of TBM: 6,57 m Number of Cutter Disc in Cutterhead: 26 single cutter disc 6 double cutter disc Ground Condition: Clay, sand, gravel deposit, shale,limestone, fault Single Disc Cutter Cutter Ring Hub ShaftCutting Knife Twin Disc Cutter

9 DSI Blue Tunnel Project ( Turkish Republic Ministry of Environment and Forestry ) Location: Konya, Turkey Contractor: İLCİ Joint Venture Lenght of Tunnel: m Type of TBM: SELI Double Shield Diameter of TBM: 4,2 m WedgeScraper Support ScraperWedge Type Removable SingleDisc Twin Disc

10 ISKI Istanbul European Side 2nd Part Waste Water Tunnel Project Location: Silivri- İstanbul, Turkey Contractor:NAS INS. Lenght of Tunnel: 8674 m Type of TBM: Herrenknecht EPB Diameter of TBM: 3,82 m Double Disc Cutter Scraper KnifeHousing Bucket Chisel Single Disc Cutter

11 ISKI Istanbul European Side 3th Part Sea Water Tunnel Project Location: Cayırbasi Ayazaga, Turkey Contractor:DEPAR INS. Lenght of Tunnel: 5000 m Type of TBM: Herrenknecht Hardrock TBM Diameter of TBM: 3120 m Over Cutter Scraper Bucket Disc Cutter Bucket

12 ISKI İstanbul European Side 4th Part Waste Water Tunnel Project Location: Istanbul European Side İLCİ OZGUN Joint Venture Lenght of Tunnel: 9254 m Type of TBM: Herrenknecht EPB Diameter of TBM: 4,6 m Twin Ripper Twin Disc Cutter Double DiscTBM Backup Equipments Knife

13 Istanbul BASAKSEHIR-IKITELLI Metro Project Location: Istanbul GULERMAK-DOGUS Joint Venture Lenght of Tunnel: 5350 m Type of TBM: 2 LOVAT EPB, 1 Herrenknecht EPB Diameter of TBM: Each 6.5 m Twin Ripper Twin Disc Cutter Single Disc TBM Backup Equipments Knife

14 General layout of ongoing metro projects in Istanbul

15 Istanbul OTOGAR-KIRAZLI Metro Project Location: Istanbul GULERMAK-DOGUS Joint Venture Lenght of Tunnel: 5500 m Type of TBM: 1 Herrenknecht EPB 1 Lovat EPB Diameter of TBM: Each 6.5 m Twin Ripper Twin Disc Cutter Single Disc TBM Backup Equipments Knife

16 Istanbul MARMARAY Project Location: Istanbul TAISEI-GAMA-NUROL Joint Venture Lenght of Tunnel: 9360 m Type of TBM: 2 HITACHI ZOHEN, 1 JTSC EPB Diameter of TBM: Each 7.0 m Single Disc Type 1 Single Disc Type 2

17 MELEN Project - Istanbul Location: Istanbul, Mosmetrostroy, Engeocom, Alke and STFA Joint Venture Lenght of Tunnel: 5500 m Type of TBM:Herrenknecht EPB Diameter of TBM: 6.15 m Scraper BucketTwin Disc Cutter Single Disc

18 Istanbul-Ankara High Speed Rail Project, Kosekoy Tunnel Location: Bilecik-Kosekoy, Cengiz, Ictas, Belen Joint Venture Lenght of Tunnel: 6100 m Type of TBM:Herrenknecht Single Shiled Diameter of TBM: m Double Disc Cutter Scraper KnifeHousing Bucket Single Disc Cutter Twin Disc Cutter

19 ANKARA WATER II. MERHALE PROJECT-GEREDE Location: Gerede, Kolin Limak Joint Venture Lenght of Tunnel: m Type of TBM: 3 Herrenknecht Double Shiled Diameter of TBM: 5.40 m Bucket Single Disc Cutter Twin Disc Cutter

20 ISTANBUL METRO PROJECT, USKUDAR-UMRANIYE Location: Istanbul, Dogus Const. Lenght of Tunnel: m by TBMs, m by NATM Type of TBM: 3 Herrenknecht Double Shiled Diameter of TBM: 6.30 m Double Disc Cutter Scraper KnifeHousing Bucket Single Disc Cutter Twin Disc Cutter

21 SURUC TUNNEL PROJECT Location: Sanliurfa, Ilci Const. Lenght of Tunnel: m Type of TBM: SELI Double Shiled Diameter of TBM: 7.80 m Double Disc Cutter Scraper KnifeHousing Bucket Single Disc Cutter Twin Disc Cutter

22 ANKARA METRO PROJECTS Under construction metro projects

23 Ankara Metro (M2, Kizilay-Çayyolu) km total length, 3.7 km by TBM and 2.9 km by NATM. Ankara Metro (M3, Batikent-Torekent) -16 km total length, 2 km by TBM and 6.6 km by cut and cover. Ankara Metro (M4, Tandoğan-Kecioren) km total length, 4.2 km by TBM and 3 km by NATM.

24 KARGI HEP PROJECT Location: Kargi-Corum, Gulermak Heavy Ind.Co. Lenght of Tunnel: m Type of TBM: Robbins Double Shiled Diameter of TBM: m Single Disc Cutter Twin Disc Cutter Scrapper

25 YAMANLI HEPP PROJECT Location: Adana, EnerjiSa-NTF Const. Lenght of Tunnel: 7900 m Type of TBM: Robbins Double Shiled Diameter of TBM: 4.40 m Double Disc Cutter Single Disc Cutter Twin Disc Cutter Scrapper

26 DOGANCAY HEP PROJECT Location: Adana, EnerjiSa Atac,Hinteregger Joint Venture Lenght of Tunnel: 6900 m Type of TBM: Herrenknecht Double Shiled Diameter of TBM: 4.20 m Double Disc Cutter Bucket Single Disc Cutter Twin Disc Cutter

27 KARAKUZ DAM and HEP PROJECT Location: Adana, Alarko-Altek Const. Lenght of Tunnel: m Type of TBM: 2 CAT Double Shiled Diameter of TBM: 3.00 m Double Disc Cutter Bucket Single Disc Cutter Twin Disc Cutter

28 UPCOMING PROJECTS OVIT Tunnel Project; -City : Rize -Contractor : Makyol Const. -Length : 30 km (2 x 15 km) -Diameter : m excavation -Machine Type : 2 Gripper TBM m Raise Boring with 6 m diameter for ventilation shafts

29 Silvan Tunnel Project; -City : Diyarbakır -Contractor : Yertas, Kayaoglu Joint Venture -Length : 20.5 km (2 x km) -Diameter : 7.9 m excavation -Machine Type : Double Shield TBM (Herrenknecht) Babakaya Tunnel Project; -City : Diyarbakır -Contractor : Unal Akpınar Const. -Length : 10.4 km (2 x 5.2 km) -Diameter : 7.9 m diameter -Machine Type : Double Shield TBM (CAT)

30 Beylerbeyi Wastewater Tunnel Project, -City : Istanbul -Contractor : Unal Akpinar Const. -Length : 4680 m -Diameter : 3.2 m excavation -Machine Type : Single shiled Zeytinburnu Wastewater Tunnel Project, -City : Istanbul -Contractor : Unal Akpinar Const. -Length : 4500 m -Diameter : 3.2 m excavation -Machine Type : EPB

31 Dogancay Tunnel Project (Ankara-Istanbul High Speed Rail Project); - City : Bilecik (Vezirhan-Kosekoy) -Length : 7.4 km -Diameter : m excavation -Machine Type : EPB (expected) Bagbası Tunnel Project; -City : Konya -Contractor : Ilci Constr. -Length : 18 km -Diameter : 5.2 m excavation -Machine Type : Double shiled TBM

32 Bosphorus Crossing Tunnel Project; -City : Istanbul, under the bosphorus -Contractor : Yapi Merkezi and SKEC-Samwhan- Hansin-Namkwang-Kukdong Joint Venture -Length : 3.34 km -Diameter : m excavation -Machine Type : Herrenknecht Slurry TBM

33 PROJECT DETAILS IN MIDDLE EAST

34 As it is know that the Middle East market has quite big value of construction industry. About 80 per cent of the projects involving tunnelling are in the transport sector, including metro schemes in Cairo, Abu Dhabi, Baku, Tehran,Tel Aviv, Doha, Riyadh and Kuwait. Urban transport projects often for tunnelling as underground lines minimise disruption to the existing buildings and infrastructure of cities. More than $279 bn-worth of projects with a tunnelling element are currently planned or under way in the Middle East.

35 With $76.2bn of new projects and extensions to existing lines planned in the Gulf and North Africa, the urban rail sector is set to offer significant opportunities for contractors in the region. If we have a look at tunnelling industry, we have seen that there are many projects which are under way and planning to built.

36 Selected Planned Major Tunnelling Projects

37

38 Kuwait Metro Project,  Sector: Rail  Cost : 7 billion USD  Scope : 160km metro network  Client : Partnerships Technical Bureau  Country : Kuwait  Expected Tunnelling : TBM  Tender Issue Date: Jul-12

39

40 Inner Doha Resewerage Scheme,  Sector : Water  Cost : 2,5 billion USD  Scope : Interceptor tunnel  Client : Public Works Authority (Ashghal)  Country : Qatar  Expected Tunnelling : TBM  Tender Issue Date : Dec-12

41

42 King Faisal Tunnel,  Sector: Road  Cost : 500 million USD  Scope : 2.5km underpass beneath King Faisal highway  Client : Ministry of Public Works  Country: Bahrain  Estimated Tunnelling : Cut and cover  Tender Issue Date : Jan-13

43

44 Etihad Rail Phase 3,  Sector : Rail  Cost : 2,5 billion USD  Scope : Final section of 1,200km network to Fujairah and Oman border  Client: Etihad Rail  Country: UAE  Estimated Tunnelling: Drill and blast  Tender Issue Date: Jan-13

45

46 Oman National Railway,  Sector : Rail  Cost: 2,5 billion USD  Scope : 1,370km network, starting with 230km line from Muscat to Sohar  Client: Ministry of Transport  Country: Oman  Estimated Tunnelling : Drill and blast  Tender Issue Date : Apr-13

47

48 Mecca-Taif Road Tunnel,  Sector : Road  Cost : 533 million USD  Scope : 11km road tunnel  Client : Al-Tareek Investment & Development Company  Country : Saudi Arabia  Estimated Tunnelling : Cut and cover  Tender Issue Date : Apr-13

49

50 Abu Dhabi Metro,  Sector : Rail  Cost : 7 billion USD  Scope : 131km network under Abu Dhabi, mainly tunnelled  Client : Ministry of Transport  Country : UAE  Estimated Tunnelling : TBM  Tender Issue Date : Jun-13

51

52 Cairo Metro Line 4,  Sector : Rail  Cost : 2,6 billion USD  Scope : 24km metro linking Giza and Grand Museum to city centre  Client : National Authority for Tunnelling  Country : Egypt  Estimated Tunnelling : TBM  Tender Issue Date : Aug-13

53 Cairo Metro Line 3 Phase 3,  Sector : Rail  Cost : 1 billion USD  Scope : 16.6km, mainly underground, extending current Line 3  Client : National Authority for Tunnelling  Country : Egypt  Estimated Tunnelling : TBM  Tender Issue Date : Third quarter 2012

54

55 Baghdad Metro Project,  Sector : Rail  Cost : 3 billion USD  Scope : 39km city centre metro network  Client : Baghdad Municipality  Country : Iraq  Estimated Tunnelling : TBM  Tender Issue Date : Dec-13

56

57 Tehran Metro Lines 8,9 and Express Lines,  Sector : Rail  Cost : 10 billion USD  Scope : 179km expansion of existing system by 2025  Client : Tehran Metro Company  Country : Iran  Estimated Tunnelling : TBM  Tender Issue Date : First quarter 2018

58

59 Al-Hayer Wastewater Project,  Sector : Water  Cost : 100 million USD  Scope : Two 37km 3,000mm wastewater tunnels  Client : National Water Company  Country : Saudi Arabia  Estimated Tunnelling : TBM  Tender Issue Date : Bids under evaluation

60 Selected Major Tunnelling Projects Under Way

61

62 Abu Dhabi Road Tunnels Project,  Sector : Road  Cost : 817 million USD  Scope : Three road tunnels and two flyovers improving road access to Port Zayed  Status : Under construction  Country : UAE  Client : Abu Dhabi Municipality  Proposed Completion Date : May-12

63

64 Qatar Education City Utilities Tunnel,  Sector : Water  Cost : 184 million USD  Scope : 9km utility tunnel for Education City services  Status: Under construction  County : Qatar  Client :Qatar Foundation  Proposed Completion Date : May-12

65

66 Dammam University Tunnel Project,  Sector : Road  Cost : 66 million USD  Scope : 30km connection between university and hospital  Status : Under construction  Country : Saudi Arabia  Client : Ministry of Higher Education  Proposed Completion Date : Oct-13

67 Riyadh Road Tunnels,  Sector : Road  Cost : 55 million USD  Scope : Two road tunnels in Riyadh  Status : Under construction  Country : Saudi Arabia  Client : Riyadh Municipality  Proposed Completion Date : Apr-14

68

69 Muharraq Wastewater Treatment Project,  Sector : Water  Cost : 250 million USD  Scope : New facility including 20.9km gravity sewer  Status : Under construction  Country : Bahrain  Client : Muharraq STP Company  Proposed Completion Date : Oct-14

70

71 Abu Dhabi Step,  Sector : Water  Cost : 1,6 billion USD  Scope : 41km water storage tunnel  Status: Under construction under three tunnelling packages  Country : UAE  Client : Abu Dhabi Sewerage Services Co.  Proposed Completion Date : Dec 2014

72 Etihad Rail Project,  Sector : Rail  Cost : 11 billion USD  Scope : 1,200km network including six tunnels  Status : Phase 1 under construction  Country : UAE  Client : Etihad Rail  Proposed Completion Date : Jan-18

73

74 Azer Korpu Baku Metro Project,  Sector : Rail  Cost : 600 million USD  Scope : Under Construction, m length in total with 6.5 m 2 EPB (1 Herrenknecht, 1 Robbins)  Country : Azerbaijan  Proposed Completion Date : 2015

75

76 Tel Aviv – Jeruselam High Speed Rail Project,  Sector : Rail  Scope : Under construction, m length in total, 1 Herrenknecht EPB and 2 double shiled with 10.3 m diameter.  City : Tel Aviv  Proposed Completion Date : 2015

77 Tel Aviv Metro Project,  Sector : Rail  Cost : 12 billion USD  Scope : Under construction, 23 km Red Line with 6.5 m diameter, 35 km Green Line with 6.5 m diameter  Country : Israel  Client : Metropolitan Mass Transit System Ltd.  Proposed Completion Date : 2017

78 CONCLUSION According to growing population and increasing economic opportunities in rapidly developing countries, especially infrastructure investments in are gaining more and more importance. In this context, local administrations have been planing to invest more for metro, rail, road, clean and waste water tunnel projects as it is seens in this presentation. As one of the companies that related in TBM industry, we would like to be also one of the solution partners for each single project.

79 ANY QUESTION ???

80 THANK YOU


Download ppt "An Overview of TBM Tunnelling in Turkey and Middle East Özgür Savaş Özüdoğru E-Berk Tunnelling & Foundation Tech. 21.08.2012 Colorado School of Mines."

Similar presentations


Ads by Google