1. IAM GmbH
„Your reliable welding business partner worldwide“

2. Contents
I. UP – Welding Powder
-> KJF 210, KJF 231, KJF 610, KJF 620, KJF 915 etc.
II. Welding Wire
A: Cored wire
B: Sinter belt
C: Flux cored wire
D: Special developments
E: UP – Welding Wire KJS 110, KJS 125, KJS 308L etc.
F: Solid Wire SG 1, SG 2 & SG 3
G: TIG Rods
Packaging for the Products F + G
Imprint

3. I. UP – Welding Powder
Since 10 Years we sell our welding powder (UP) for joint welding and deposition welding.
Your advantages:
- Delivery: from stock
- Better quality (demonstrably)
Labeling according to your wishes
Better prices than the big companies (ESAB, Oerlikon or Lincoln)
Also we send you, in advance a free offer or free samples of our products. Please tell us your quanitity, so that we can make a competitive offer for you.
For further questions, do not hesitate to contact us.
We will help you as good as we can.

4. UP-Welding Powder KJF 210
KJF 210 is a Calcium Silicate-Manganese Silicate agglomerated flux with excellent slag detachability and smooth weld bead, suitable for welding on structural steel, pressure vessels and water supply pipes. Feasible for welding on a little rusty or oily plates applicable to twin and multi wire welding and well suited in high speed welding especially for spiral water pipe mills.
KJF 210 is almost equivalent to the following fluxes:
LINCOLN WELD 761 ; ESAB OK 10.80

5. KJF 210 – Data Sheet Technical Specifications: Basicity Index 1.0
Density
1.2 kg/dm³
Re-drying
350 ± 25°C / 2hr
Current
AC/DC
Packing
Bags to 25 kg

6. UP-Welding Powder KJF 231
KJF 231 is Calcium Silicate Alloy (Mo & Ni) Agglomerated Flux suitable for cladding and hardfacing continuous casting rollers using strip electrodes (430, 420) so that the combination leaves an alloy deposit of 1% Mo and 4% Ni with excellent detachability even in high temperature.
KJF 231 is almost equivalent to the following fluxes:
ESAB OK ; SOUDO Metall RT 152

7. Strip Chemical Analysis (%)
KJF 231 – Data Sheet
Standard
DIN 32522
B CS Ni Mo DCEP
Strip Chemical Analysis (%)
Strip C Si Mn Cr Mo Ni
KJ Strip 430
Max. 0.06
Max. 0.40
Max. 0.35
Max. 16 --
0.15

8. UP-Welding Powder KJF 232
KJF 232 is a Calcium Silicate Agglomerated Flux suitable for cladding continuous casting and pinch rollers using strip electrode (420). Excellent detachability even in high temperature is considered as an advantage.
KJF 232 is almost equivalent to the following flux:
SOUDO Metall RT 155

9. KJF 232 – Data Sheet
Technical Specifications:

10. UP-Welding Powder KJF 510
KJF 510 is an Aluminate Rutile agglomerated flux. It has very good weld bead and easy slag detachability suitable for thin plates with high speed welding. It can be used for single and twin wire welding diameter 1,6 or 2,4 mm, most appropriate for welding on structural steel, normal tanks, fillet welds and welding on radar oily & rusty plates.
It meets the approval of GL & BV Institutes.
KJF 510 is almost equivalent to the following fluxes:
Lincoln WELD 782 ; ESAB OK 10.81

11. Weld Metal Chemical Analysis (%) Weld Metal Mechanical Properties
KJF Datenblatt
Standard
AWS
EN 760
DIN 32522
A5.17 : F7AZ – EM12
A5.17 : F7A0 – EH14
S A AR 1 76 AC
B AR 1 76 AC
Weld Metal Chemical Analysis (%)
Flux + Wire C Si Mn P S
KJF KJS 110 (S1)
0.06 – 0.09
0.6 – 0.8
1.0 – 1.3
Max. 0.03
KJF KJS 120 (S2)
0.04 – 0.06
0.55 – 0.65
1.0 – 1.2
KJF KJS 126 (S4)
0.65 – 0.75
1.5 – 1.7
Weld Metal Mechanical Properties
Flux + Wire
U.T.S.
(Mpa)
Y.S. El %
Charpy Impact
ISO – V (J)
R.T.
0°C
KJF 510 +
KJS 110 (S1) --
KJS 120 (S2)
KJS 126 (S4)
Technical Specifications:
Basicity Index
0.4
Density
1.25 kg/dm³
Re-drying
350 ± 25°C / 2hr
Current
AC/DC
Packaging
Bags to 25 kg

12. UP-Welding Powder KJF 610
KJF 610 is an Aluminate Agglomerated Flux with excellent slag detachability even in high temperatures. It has the ability for twin and tandem welding and designed for the multi-pass butt welding of mild, medium and high tensile steels and as well as low alloyed steels, with impact strength down to -40°C. The flux is preferred due to the low consumption and resistance to the moisture absorption leading to low hydrogen content in weld metal. This flux is especially for welding high tensile steels, shipbuilding, pressure vessels, water pipes, structural steel joints and fine grain steels.
It meets the approval of GL & BV Institutes.
KJF 610 is almost equivalent to the follwing fluxes:
Lincoln P230 ; ESAB OK 10.71

13. Weld Metal Chemical Analysis (%) Weld Metal Mechanical Properties
KJF 610 – Data Sheet
Technical Specifications:
Standard
AWS
EN 760
DIN 32522
A5.17 : F7A4 – EM12
A5.17 : F7A3 – EM12K
A5.17 : F7P5 – EH14
A5.23 : F8A2 – EA2
A5.23 : F8AZ – EB2
S A AB 1 68 AC H5
B AB 1 68 AC H5
Basicity Index
1.5
Density
1.3 kg/dm³
Re-Drying
350 ± 25°C / 2hr
Current
AC/DC
Packaging
Bags to 25 kg
Weld Metal Chemical Analysis (%)
Flux + Wire C Si Mn Cr Mo
KJF KJS 120 (S2)
0.04 – 0.07
0.25 – 0.35
1.40 – 1.60
KJF KJS 122 (S2Si)
0.04 – 0.06
0.30 – 0.45
1.45 – 1.65
KJF KJS 126 (S4)
0.07 – 0.09
0.30 – 0.40
1.65 – 1.80
KJF KJS 124 (S2Mo)
0.04 – 0.08
0.35 – 0.45
1.50 – 1.60
0.4 – 0.5
KJF KJTUBS – 310 (S2CrMo1)
1.50 – 1.65
1.0 – 1.2
Weld Metal Mechanical Properties
Flux + Wire
U.T.S.
(Mpa)
Y.S. (Mpa)
El %
Charpy Impact
ISO – V (J)
R.T.
-30°C
-40°C
-50°C
KJF KJS 120 (S2)
30-38
KJF KJS 122 (S2Si)
KJF KJS 126 (S4)
------
KJF KJS 124 (S2Mo)
KJF KJTUBS – 310 (S2CrMo1)

14. UP-Welding Powder KJF 611
KJF 611 is an Aluminate Basic Agglomerated Flux with an excellent detachability even in high temperature suitable for two wire and tandem welding highly resistant to crack with low consumption and resistance to moisture absorption leads to the low hydrogen in weld metal.
KJF 611 is almost equivalent to the following flux:
Lincoln WELD 860 ; Oerlikon OP 123

15. Weld Metal Chemical Analysis (%) Weld Metal Mechanical Properties
KJF 611 – Data Sheet
Standard
AWS
EN 760
DIN 32522
A5.17 : F6A2 – EM12
A5.17 : F7A2 – EM12K
S A AB 1 57 AC H5
B AB 1 57 AC H5
Weld Metal Chemical Analysis (%)
Flux + Wire C Si Mn
KJF KJS 120 (S2)
0.04 – 0.06
0.20 – 0.30
1.25 – 1.35
KJF KJS 122 (S2Si)
0.25 – 0.35
Technical Specifications:
Weld Metal Mechanical Properties
Flux + Wire
U.T.S.
(Mpa)
Y.S. (Mpa) El %
Charpy Impact
ISO – V (J)
R.T.
-30°C
KJF KJS 120 (S2)
410 – 430
KJF KJS 122 (S2Si)
415 – 440
40 – 50
Basicity Index
1.2
Density
1.3 kg/dm³
Re-drying
350 ± 25°C / 2hr
Current
AC/DC
Packaging
Bags to 25 kg

16. UP-Welding Powder KJF 612
KJF 612 is an Aluminate Agglomerated Flux with excellent slag detachability even in high temperatures. Designed for longitudinal welded pipe lines with multiple wire systems to X70 grade. Due to the metallurgical design, the flux does not produce hard spots in pipe welding applications. The flux is preferrred due to the low consumption and resistance to the moisture absorption leading to low hydrogen content in weld metal.
KJF 612 is almost equivalent to the following fluxes:
Lincoln WELD 995N ; ESAB OK 10.73

17. Weld Metal Chemical Analysis (%) Weld Metal Mechanical Properties
KJF 612 – Data Sheet
Standard
AWS
EN 760
DIN 32522
A5.17 : F7A4 – EM12
A5.23 : F8A4 – EA2 – A2
S A AB
1 67 AC H5
B AB
Technical Specifications:
Weld Metal Chemical Analysis (%)
Flux + Wire C Si Mn Mo
KJF KJS 120 (S2)
0.04 – 0.06
0.30 – 0.35
1.35 – 1.45
KJF KJS 124 (S2Mo)
1.40 – 1.60
0.40 – 0.50
Basicity Index
1.3
Density
1.25 kg/dm³
Re-Drying
350 ± 25°C / 2hr
Current
AC/DC
Packing
Bags to 25 kg
Weld Metal Mechanical Properties
Flux + Wire
U.T.S.
(Mpa)
Y.S. (Mpa) El %
Charpy Impact
ISO – V (J)
R.T.
-40°C
KJF KJS 120 (S2)
KJF KJS 124 (S2Mo)

18. UP-Welding Powder KJF 613
KJF 613 is an Aluminate Agglomerated Flux with excellent slag detachability even in high temperatures. This flux designed for the multi run butt welding of mild, medium and high tensile steels with good impact toughness down to -40°C. The flux is preferred due to the low consumption and resistance to the moisture absorption leading to low hydrogen content in weld metal and homogeneous weld bead without under cut to X80 grade.

19. Weld Metal Chemical Analysis (%) Weld Metal Mechanical Properties
KJF 613 – Data Sheet
Standard
AWS
EN 760
DIN 32522
A5.17 : F7A4 – EM12
A5.23 : F8A4 – EA2 – A2
S A AB 1 68 AC H5
B AB 1 68 AC H5
Weld Metal Chemical Analysis (%)
Flux + Wire C Si Mn Mo
KJF KJS 120 (S2)
0.04 – 0.06
0.25 – 0.30
1.35 – 1.50
KJF KJS 124 (S2Mo)
1.40 – 1.60
0.40 – 0.50
Technical Specifications:
Weld Metal Mechanical Properties
Flux + Wire
U.T.S.
(Mpa)
Y.S. (Mpa) El %
Charpy Impact
ISO – V (J)
R.T.
-40°C
KJF KJS 120 (S2)
45 – 55
KJF KJS 124 (S2Mo)
40 – 50
Basicity Index
1.4
Density
1.1 kg/dm³
Re-drying
350 ± 25°C / 2hr
Current
AC/DC
Packing
Bags to 25 kg

20. UP-Welding Powder KJF 614
KJF 614 is an Aluminate Agglomerated Flux suitable for thick longitudinal oil and gas pipes up to X80 grade especially for sour gas having outstanding properties in combination with TB content wire in four wires welding. The flux has excellent slag detachability even in high temperature with homogenous weld bead without undercut.
KJF 614 is almost equivalent to the following flux:
LINCOLN WELD 998N

21. Weld Metal Chemical Analysis ( % ): Weld Metal Mechanical Properties
KJF 614 – Data Sheet
Standard
AWS
EN 760
DIN 32522
A5.17 : F8A4 – EM12
A5.23 : F9A2 – EA2 – A3
S A AB 1 69 AC H5
B AB 1 69 AC H5
Weld Metal Chemical Analysis ( % ):
Flux + Wire C Si Mn Mo
KJF KJS-120 (S2)
0.04 – 0.06
0.25 – 0.30
1.80 – 2.0 --
KJF KJS-124 (S2Mo)
0.30 – 0.35
0.40 – 0.50
Technical Specifications
Basicity Index
1.5
Density
1.25 kg/dm³
Re-drying
350 ± 25°C / 2hr
Current
AC/DC
Packing
Bags to 25 kg
Weld Metal Mechanical Properties
Flux + Wire
U.T.S.
(Mpa)
Y.S. El %
Charpy Impact
ISO – V (J)
R.T.
- 30°C
- 40°C
KJF-614 +
KJS-120 (S2)
23-25
75-90
60-75
45-65
KJS-124 (S2Mo)
20-22
65-80
45-60
35-55

22. UP-Welding Powder KJF 620
KJF 620 is an Aluminate Basic Agglomerated Flux. Having clean weld bead and easy slag detachability for thin plates of normal speed both flat and fillet welding however the slag detachability looks slightly difficult for thick plates with speed welding of lower than 40cm/min, thus for thick plates of more than 20mm KJF 625 is recommended. KJF 620 flux meets appropriate mechanical properties and impact strength at 0°C and is suitable for welding on structural steel and metal construction.
KJF 620 is almost equivalent to the following flux:
ESAB OK Flux 10.83

23. Weld Metal Chemical Analysis ( % ): Weld Metal Mechanical Properties:
KJF 620 – Data Sheet
Standard
AWS
EN 760
DIN 32522
A5.17 : F7A0 – EL12
A5.17 : F7A0 – EM12
S A AB
1 79 AC
B AB 1 79AC
Weld Metal Chemical Analysis ( % ):
Flux + Wire C Si Mn P S
KJF-620 +
KJS-110 (S1)
0.20 – 0.35
1.25 – 1.45
Max 0.03
KJF-614 +
KJS-120 (S2)
0.04 – 0.05
0.25 – 0.40
1.5 – 1.75
Technical Specifications
Weld Metal Mechanical Properties:
Flux + Wire
U.T.S.
(Mpa)
Y.S. El %
Charpy Impact
ISO – V (J)
0°C
-20°C
KJF-620 +
KJS-110 (S1)
24-26
60-75 --
KJS-120 (S2)
25-27
40-55
Basicity Index
1.25
Density
1.25 kg/dm³
Re-drying
350 ± 25°C / 2hr
Current
AC/DCEP
Packing
Bags to 25 kg

24. UP-Welding Powder KJF 910
KJF 910 is a Fluoride Basic Agglomerated Flux, suitable for welding high resistance low alloy steels (A516Gr, X70, E36, A36) shipbuilding, offshore, heat exchangers, boilers. Having proper mechanical and metallurgical properteis and it suits multi pass joints with regular weld bead.
It meets the approval of GL & BV Institutes.
KJF 910 is almost equivalent to the following fluxes:
LINCOLN WELD 8500 ; ESAB OK 10.61

25. Weld Metal Chemical Analysis (%) Weld Metal Mechanical Properties
KJF 910 – Data Sheet
Standard
AWS
EN 760
DIN 32522
A5.17:F7A2-EM12
A5.17:F7P6-EH14
A5.23:F8A2-EA2
S A FB
1 55 AC H5
B FB
Weld Metal Chemical Analysis (%)
Flux + Wire C Si Mn Mo
KJF 910 +
KJS 120 (S2) --
KJS 126 (S4)
KJS 124 (S2Mo)
Technical Specifications
Weld Metal Mechanical Properties
Flux + Wire
U.T.S.
(Mpa)
Y.S.
A (%)
Charpy Impact
ISO – V(J)
R.T.
-30°C
-50°C
-60°C
KJF KJS 120 (S2)
520 –
540
415 – 430 25 27 --
KJF KJS 126 (S4) P.W.
510
410 – 435 24 26
40 – 50
KJF KJS 124 (S2Mo)
570
590
480 – 500 23
Basicity Index
2.5
Density
1.2 kg/dm³
Re-drying
350 ± 25°C / 2hr
Current
AC/DCEP
Packing
Bags to 25 kg

26. UP-Welding Powder KJF 915
KJF 915 is a fluoride basic agglomerated flux, suitable for cladding on heat resistance, ferritic & martensitic stainless steels. The weld metal is completely neutral and content of Carbon, Silicium and Manganese, on multi – pass welding is constant. Very low Hydrogen content in weld metal. Easy slag detachability even in high temperatures, it can be also used conveniently in cladding and surfacing with flux cored wire (FIFO Method) especially in oscillation welding.
KJF 915 is almost equivalent to the following flux:
SOUDO METAL RECORD SR ; ESAB OK Flux 10.61

27. KJF 915 – Data Sheet

28. UP-Welding Powder KJF 920
KJF 920 is a fluoride basic agglomerated flux, suitable for surfacing and cladding especially with flux cored wire (FIFO method). Appropriate for stringer bid welding due to ist higher melting point compared with KJF 915. Ideal for train wheel rebuild and cladding, as well as welding the medium carbon high alloy superior hardness steels. Easy slag detachability even in high temperatures with smooth and it has an excellent surface finish. Very low Hydrogen content in weld metal.
KJF 920 is almost equivalent to the following fluxes:
ESAB OK & 10.62

29. KJF 920 – Data Sheet

30. UP-Welding Powder KJF 921
KJF 921 is a fluoride basic agglomerated flux with excellent slag detachability even in high temperatures and can be used for welding austenitic stainless stell types: 316L, 308L, 347 and very low Hydrogen content in weld metal. It is also extensively used in stainless steel butt welding.
KJF 921 is almost equivalent to the following flux:
ESAB OK 10.93

31. KJF 921 – Data Sheet

32. UP-Welding Powder KJF 933
KJF 933 is a fluoride basic agglomerated flux suitable for cladding and surfacing using carbon steel Flux Cored Wire increasing C and Cr to the welded point to enhance the hardness leaving weld metal with appropriate harness without any crack. The flux has an excellent detachability even in high temperature with smooth and homogenous weld bead and low hydrogen content in weld metal.

33. KJF 933 – Data Sheet

34. II. Welding Wire
Since 10 years we sell with our business partners Corodur Verschleißschutz Thale and Kavosh Joosh Company various arts of Welding Wire. Our range of welding wire is the follow: Cored Wire, Sinter Belt, Flux Cored Wire, Welding Wire (UP), Solid Wire
(SG 1 – SG 3) and TIG Rods. Also we offer various special developments (on request).
Your advantages:
- Delivery: from stock
- Better quality (demonstrably)
- Labeling according to your wishes
- Better prices than the big companies (ESAB, Oerlikon or Lincoln)
Also we send you, in advance a free offer of our products. Please tell us your quanitity, so that we can make a competitive offer for you.
For further questions, do not hesitate to contact us.
We will help you as good as we can.

35. - Rapid and low-cost manufacturing - also lots of patterns
A: Cored wire
We manufacture our cored wire as fold wire with diameters ranging from 1.2 mm to 4.0
mm for the gasless of open-arc welding, MIG welding and submerged arc welding.
Depending on the type of alloy and welding this welding process will be offered with slag
control as with metal powder characteristics.
Overview of the various Cored Wires:
- Cold solidified austenitic hardfacing alloys
- Impact resistant hardfacing alloys, tool steel alloys
- High abrasion resistant hardfacing alloys
- Nickel-based alloys, cobalt based alloys
- Chromium-nickel alloys for corrosion resistant claddings
- Alloys for cast iron cold welding
- Special alloys with tungsten carbides
- MSG-copper based solder wires
Additional we offer:
- Rapid and low-cost manufacturing - also lots of patterns
- Development and optimization of alloys for cladding
- Develop proposals for wear problems
- Materials Characterization

36. Chemical Properties in %
Cored Wire – a little overview of our range
Product Name
Chemical Properties in %
Hardness
Application C Si Mn Cr Ni Mo Co Nb V W
So.
Corthal 200 K
0,1
0,4 6 19
8,5
180 – 200 HB
solidified 400 HB
Hammers,
High-impact,
Buffer layers,
Rolls,
Seemed,
Crusher
Corthal 240 K 1 14 4
0,6
200 – 230 HB
solidified 450 HB
Corthal 250 K 16
1,2
0,2
220 – 250 HB
solidified 500 HB
Corthal 300
0,5
1,5
280 – 325 HB
Pulleys, Wheels, Waves
Corthal 310
0,12
11,5 2
43 – 45 HRC
Casting Rolls
Corthal 328
0,08
0,7
Block & Stick Rollers
Additional Products you will get on request!!!

37. B. Sinter belt
As good alternative for Solid Strip Electrodes we sell Sinter belt. Our sinter belt have prove in the international market since many years. A big advantage from our sinter belt are the low production costs and the good availability (also for a small quantity). The production of the sintered tapes are, after the arithmetic determination of the target analysis, by mixing the different powder components. By means of a rolling mill, the Powder mixture is then a green tape which is compressed and rolled into a coil. Then this raw strip is passed through a sintering furnace, in which a reducing atmosphere is sintered to form a stable, flexible band. Finally, in a cutting machine, the tape at the edges trimmed, brushed and cut to the appropriate width.
Advantages of the Sinter belt:
- High deposition rates in UP and RES methods
- Width alloy diversity is possible
- Adjustments to customer specifications
- Cost-effective production even in small quantities
- Late Availability
Precise alloy setting
We can offer:
- Sinter belt for UP and RES deposition welding (width 30 & 60 mm)
- Very good alternative for solid strip electrodes
- Good availability – also for a small quantity of 10kg
- Material development
- Standard alloys as:
- Nickel Cobalt Abrasion resistant Corrosion resistant

38. Sinter belt – a little overview about our range
Corrosion resistant
Product Name C Cr Ni Mo Mn Si Nb N
Corosint 309 L
0,01 23 12
0,2
1,8
0,4 - +
Corosint 308 L 20
10,5
< 0,2
Abrasion resistant
Other
Corosint
0,06 18 8 6
Si 0,5
Corosint 601
0,31 7
0,3
1,6 3
W 1,9 V 0,2
Cobalt Co W Fe
Hardness(HRC)
Corosint 6
1,1 28
Rest
4,5 1
0,6
< 2,5
40 – 43
Corosint 21
0,25 27
5,5
0,8
30 – 35
Nickel
Corosint 625 9
Nb 3,5 Fe < 5,0
Corosint 825 32
2,3
Nb 0,2 Fe 4,5
Additional Products you will get on request!!!

39. C. Flux Cored Wire
With the designation „Sp“ you will find our Flux Cored Wire specially for flame spraying,
high velocity flame spraying or arc spray.
On the basis of the different procedural principles you must by choosing of the right sharp wire distinguish between the different injection processes. There are little differences of
quarry aggregates which decide for a very good cored wire.
We offer:
- Optimized Cored Wire for arc spray
- Optimized Cored Wire for flame and velocity flame spraying
- A different kind of Standard and Special alloys with the necessary wire diameters
- Good availability – also for a small quantity
- Material development for Flux Cored Wire
- Edit from solutions for Flux Cored Wire tasks in a top application center
- Layer characterization

40. Chemical Properties in %
Flux Cored Wire – a little overview about our range
Product Name
Chemical Properties in %
Application C Si Mn Cr Ni Mo Cu Nb V W Fe
Other
Thaloy NiAl
80 – 20 Sp R
Al 20
Primer, oxidation resistant
85 – 15 Sp
Al 15
90 – 10 Sp
Al 10
95 – 5 Sp
Al 5
Additional Products you will get on request!!!

41. D. Special developments
Additional we can offer different kinds of special developments
(e.g. tank construction, steel construction, mining) an.
When you want to know more about our special developments, please contact us. We will sent a competitive offer for you.

42. E. UP-Welding Wire
KJS 110
KJS 110 is suitable for submerged arc welding of low alloy and C-Mn Steel. The wire is widely used with KJF 510, KJF 610 or KJF 620 for Structural Steels and high speed welding. Current: DCEP
KJS 110 is almost equivalent to the following wires:
LINCOLN Electric LNS 143 ; ESAB Autrod 12.10

43. Weld Metal Mechanical Properties
KJS 110 – Data Sheet
Weld Metal Chemical Analysis (%) C Si Mn P S
Wire Rod (S1)
Max 0.1
Max 0.03
KJS 110(S1) + KJF 510
KJS 110(S1) +
KJF 610
KJF 620
Standard
AWS
EN 760
DIN 8557
A5.17: EL12 S1
Weld Metal Mechanical Properties
Wire + Flux
U.T.S.
(Mpa)
Y.S. El %
Charpy Impact
ISO – V (J)
R.T.
-30°C
-40°C
KJS 110(S1)+
KJF 510
25-27
65-75 --
KJF 610
24-26
85-95
45-55
KJF620
70-85
40-55
Packing
Wire Diameter (mm)
Spool (15kg)
1.20 – 1.60 – 2.0 – 2.40
Coil/Drum (25kg)
2.40 – 3.0 – 3.20 – 4.0 – 5.0

44. KJS 120
KJS 120 is suitable für submerged arc welding of low alloy and C-Mn Steel. The wire is widely used with KJF 510, KJF 610 or KJF 620 for Structural Steels and high speed welding. It is also applicable with KJF 610 having suitable properties appropriate for tanks, pipe mills and marine industries.
Current: DCEP
KJS 120 is almost equivalent to the following wires:
LINCOLN Electric LNS 135 ; ESAB Autrod 12.20

45. Weld Metal Mechanical Properties
KJS 120 – Data Sheet
Standard
AWS
EN 760
DIN 8557
A5.17: EM12 S2
Weld Metal Chemical Analysis (%) C Si Mn P S
Wire Rod (S2)
Max 0.1
Max 0.03
KJS 120(S2)+
KJF 510
KJF 610
KJF 620
Packing
Wire diameter (mm)
Spool (15kg)
1.20 – 1.60 – 2.0 – 2.40
Coil/Drum (25kg)
2.40 – 3.0 – 3.20 – 4.0 – 5.0
Weld Metal Mechanical Properties
Wire + Flux
U.T.S.
(Mpa)
Y.S. El %
Charpy Impact
ISO – V (J)
R.T.
-20°C
-30°C
-40°C
KJS 120(S2)+
KJF 510
65-85 --
40-50
KJF 610
75-90
42-48
30-38
KJF620
85-95
42 -48

46. KJS 122
KJS 122 is suitable for submerged arc welding of low alloy and C-Mn Steel. The wire is widely used with KJF 610 or KJF 210 for Pipe Mills. It is also applicable with KJF 910 having suitable properties appropriate for offshore and marine industries.
Current: DCEP
KJS 122 is almost equivalent to the following wires:
LINCOLN Electric LNS 129 ; ESAB Autrod 12.22

47. Weld Metal Mechanical Properties
KJS 122 – Data Sheet
Standard
AWS
EN 760
DIN 8557
A5.17: EM12K
S2Si
Weld Metal Chemical Analysis (%) C Si Mn P S
Wire Rod (S2Si)
0.15 – 0.25
Max 0.03
KJS 122(S2Si) +
KJF 610
KJS 122(S1) +
KJF 910
Weld Metal Mechanical Properties
Wire + Flux
U.T.S.
(Mpa)
Y.S. El %
Charpy Impact
ISO – V (J)
R.T.
-30°C
-40°C
KJS 122(S2Si)+
KJF 610
540 -
560
24-26
KJF 910
520
25-27
Packing
Wire Diameter (mm)
Spool (15kg)
1.20 – 1.60 – 2.0 – 2.40
Coil/Drum (25kg)
2.40 – 3.0 – 3.20 – 4.0 – 5.0

48. KJS 123
KJS 123 is suitable for submerged arc welding of low alloy and C-Mn Steel and fine grained high strength steels. The wire having suitable metallurgical properties is used with KJF 610 or KJF 910 for high-pressure tanks and offshore.
Current: DCEP
KJS 123 is almost equivalent to the following wires:
LINCOLN Electric LNS 133U ; ESAB Autrod 12.32

49. Weld Metal Mechnical Properties
KJS 123 – Data Sheet
Standard
AWS
EN 760
DIN 8557
A5.17: EH12K
S3Si
Weld Metal Chemical Analysis (%) C Si Mn P S
Wire Rod (S3Si)
0.15 – 0.25
Max 0.03
KJS 123(S3Si) +
KJF 610
KJF 910
Weld Metal Mechnical Properties
Wire + Flux
U.T.S.
(Mpa)
Y.S. El %
Charpy Impact
ISO – V (J)
R.T.
-40°C
KJS 123(S3Si)+
KJF 610
550 -
570
24-26
KJF 910
540
560
23-25
Packing
Wire Diameter (mm)
Spool (15kg)
1.20 – 1.60 – 2.0 – 2.40
Coil/Drum (25kg)
2.40 – 3.0 – 3.20 – 4.0 – 5.0

50. KJS 125
KJS 125 is suitable for submerged arc welding of a series of steels including Molybdenum, high strength, fine grain and low temperature ones.
Current: DCEP
KJS 125 is almost equivalent to the following wires:
LINCOLN Electric LNS 141 ; ESAB Autrod 12.34

51. Weld Metal Mechanical Properties
KJS 125 – Data Sheet
Standard
AWS
EN 760
DIN 8557
A5.23: EA4
S3Mo
Weld Metal Chemical Analysis (%) C Si Mn Mo P S
Wire Rod (S3Mo)
Max 0.2
Max 0.03
KJS 125(S3Mo) +
KJF 610
KJF 910
Packing
Wire Diameter (mm)
Coil/Drum (25kg)
2.40 – 3.0 – 3.20 – 4.0 – 5.0
Weld Metal Mechanical Properties
Wire + Flux
U.T.S.
(Mpa)
Y.S. El %
Charpy Impact
ISO – V (J)
R.T.
-20°C
-40°C
KJS 125(S3Mo)+
KJF 910
21-22
KJF 915
20-22

52. KJS 126
KJS 126 is within the semi-killed wires suitable for submerged arc welding of low alloy C-Mn and fine grain steels. Using KJF 610 and KJF 910 applyingheat treatment cycle would ensure appropriate U.T.S. and Charpy Index in -60°C.
Current: DCEP
KJS 126 is almost equivalent to the following wire:
ESAB Autrod 12.40

53. Weld Metal Mechanical Properties
KJS 126 – Data Sheet
Standard
AWS
EN 760
DIN 8557
A5.17: EH14 S4
Weld Metal Chemical Analysis (%) C Si Mn P S
Wire Rod (S4)
Max 0.1
Max 0.03
KJS 126(S4) +
KJF 610
KJF 910
Weld Metal Mechanical Properties
Wire + Flux
U.T.S.
(Mpa)
Y.S. El %
Charpy Impact
ISO – V (J)
-40°C
-50°C
-60°C
KJS 126(S4)+
KJF 610 pw
23-25
45-55
33-38 --
KJF 910 pw
24-26
60-70
Packing
Wire Diameter (mm)
Coil/Drum (25kg)
2.40 – 3.0 – 3.20 – 4.0 – 5.0

54. KJS 128
KJS 128 Cr-Mo is suitable for submerged arc welding of low alloy heat and creep resistant as well as fine grain steels having working temperature of higher than 550°C.
Current: DCEP
KJS 128 is almost equivalent to the following wires:
ESAB Autrod ; KJTUBS 310

55. Weld Metal Mechnical Properties
KJS 128 – Data Sheet
Standard
AWS
DIN 8557
A5.23:EB2
S2CrMo1
Weld Metal Chemical Analysis (%) C Si Mn Mo Cr P S
Wire Rod
(S2CrMo1)
Max 0.1
Max 0.03
KJS128(S2CrMo1)+
KJF 610
Weld Metal Mechnical Properties
Wire + Flux
U.T.S.
(Mpa)
Y.S. El %
Charpy Impact
ISO – V (J)
R.T.
KJS 128(S2CrMo1) +
KJF 915
690 -
710
22-25
Packing
Wire Diameter (mm)
Spool (15kg)
1.20 – 1.60 – 2.0 – 2.40
Coil/Drum (25kg)
2.40 – 3.0 – 3.20 – 4.0 – 5.0

56. KJS 129
KJS 129 enjoys Titanium Boron alloy providing highly desirable metallurgical properties and extensively applies to welding and producing large diameter sour gas pipes using KJF 612 and KJF 614.
Current: DCEP
KJS 129 is almost equivalent to the following wire:
LINCOLN Electric LNS 140ATB

57. Weld Metal Mechanical Properties
KJS 129 – Data Sheet
Standard
AWS
EN 760
DIN 8557
A5.23: EG
S2MoTB
Weld Metal Chemical Analysis (%) C Si Mn Mo P S
Wire Rod (S2MoTB)
Max 0.10
0.1 +
KJS 129(S2MoTB) +
KJF 614
Weld Metal Mechanical Properties
Wire + Flux
U.T.S.
(Mpa)
Y.S. El %
Charpy Impact
ISO – V (J)
R.T.
KJS125
(S2MoTB)+
KJF 614
640 -
660
20-22
45-60
Packing
Wire Diameter (mm)
Spool (15kg)
1.20 – – 2.40
Coil/Drum (25kg)
2.40 – 3.0 – 3.20 – 4.0 – 5.0

58. KJS 308L
KJS 308L is a low carbon Stainless Steel Wire suitable for Submerged arc welding of Austenitic steels including AISI 301, 304, 304L and 19Cr10Ni
Current: DCEP
KJS 308L is almost equivalent to the following wires:
LINCOLN Electric LNS 304L ; ESAB Autrod 16.10

59. Weld Metal Mechanical Properties
KJS 308L – Data Sheet
Standard
AWS
EN 12072
A5.9: 308L
S 19 9L
Weld Metal Chemical Analysis (%) C Si Mn Cr Mo Ni
Wire Rod(308L)
Max 0.25
Max 0.75
KJS 308L +
KJF 921
Max 0.5
Weld Metal Mechanical Properties
Wire + Flux
U.T.S.
(Mpa)
Y.S. RA %
Charpy Impact
ISO – V (J)
-20°C
-60°C
KJS 308L +
KJF 921
540 -
560
35-40
55-75
45-60
Packing
Wire Diameter (mm)
Coil/Drum (25kg)
2.40 – 3.0 – 3.20 – 4.0 – 5.0

60. KJS 309L
KJS 309L is a low carbon high alloy Stainless Steel Wire suitable for submerged arc welding and for mild steel to stainless steel jont as well as buffer or final rebuilding layers.
Current: DCEP
KJS 309L is almost equivalent to the following wires:
LINCOLN Electric LNS 309L ; ESAB Autrod 16.53

61. Weld Metal Mechanical Properties
KJS 309L – Data Sheet
Standard
AWS
EN 12072
A5.9: 309L
S 23 12L
Weld Metal Chemical Analysis (%) C Si Mn Cr Mo Ni
Wire Rod (308L)
Max 0.25
Max 0.75
KJS 309L +
KJF 921
Max 0.5
Weld Metal Mechanical Properties
Wire + Flux
U.T.S.
(Mpa)
Y.S. RA %
Charpy Impact
ISO – V (J)
-20°C
KJS 309L + KJF 921
545 -
560
35-42
55-75
Packing
Wire Diameter (mm)
Coil/Drum (25kg)
2.40 – 3.0 – 3.20 – 4.0 – 5.0

62. KJS 316L
KJS 316L is a low carbon Stainless Steel Wire suitable for submerged arc welding and joints of wear resistant steels including AISI 316, AISI 316L and 18Cr10Ni3Mo
Current: DCEP
KJS 316L is almost equivalent to the following wires:
LINCOLN Electric LNS 316L ; ESAB Autrod 16.30

63. Weld Metal Mechanical Properties
KJS 316L – Data Sheet
Standard
AWS
EN 12072
A5.9: 316L
S L
Weld Metal Chemical Analysis (%) C Si Mn Cr Mo Ni
Wire Rod (316L)
Max 0.25
KJS 316L +
KJF 921
Weld Metal Mechanical Properties
Wire + Flux
U.T.S.
(Mpa)
Y.S. RA %
Charpy Impact
ISO – V (J)
-60°C
KJS 316L +
KJF 921
545 -
565
37-42
70-90
Packing
Wire Diameter (mm)
Coil/Drum (25kg)
2.40 – 3.0 – 3.20 – 4.0 – 5.0

64. Mechanical Properties
F: Solid Wire SG 1, SG 2 & SG 3
SG 1
SG 2
SG 3
Description
Welding of thin walled parts
Root pass welding
For making galvanized coating
TIG welding of pipes
Steel construction and machinery production
Welding of ships, boiler tanks, pipe parts
Welding of thin walled steels
Thin sheet welding in automotive industry
Used for the same welding purposes as SG 2
Its resistance is increased by Si-Mn
Low spatter although usedunder CO2
atmosphere
- Excellent wire feeding capability
Standard
EN 440: G2 Si1
DIN 8559: SG 1
AWS A5.18: ER 70 S-3
EN 440: G3 Si1
DIN 8559: SG 2
AWS A5.18: R 70 S-6
EN 440: G4 Si1
DIN 8559: SG 3
AWS A5.18: ER 70 S-6
Chemical Composition
(%) C
0,07 Si
0,85 Mn
1,20
1,45
Min. 1,75
Mechanical Properties
(TIG) YS
N/mm²
Min.420 TS
500/640 IS
Iso-V-40°
Min.47 J
Min.460
530/680 EI
L = 5D
Min. 27
Min.500
560/720
Min. 25

65. Mechanical Properties
G: TIG Rods
Alu 4043 Al Si 5
a.) Alu Wire / 6kg D300 and 7 kg S300
b.) TIG / x 1000 mm / 2,5 kg (16 tubes in cartions of 40 kg) and 10 kg
Alu 5356 Al Mg 5
b.) TIG / x 1000 mm / 2,5 kg
(16 tubes in cartions of 40 kg) and 10 kg
Description
A Silicon alloyed Aluminium welding wires and rods for TIG and MIG welding laminates, draw pieces, and casting of Al Si alloys with a Silicon content max. 6%. Not suitable for anodising. This filler metal has excellent properties of smoothness.
Welding Wires and rods for TIG and MIG welding of Aluminium alloys with Magnesium content max. 6%. This Magnesium alloyed Aluminium, thanks to its excellent corrosion resistance and its high mechanical properties are used in ship yards, car and railway industry.
Chemical Composition
(%) Si
4.5-6 Fe
0,6 Cu
0,05 Mn Mg
0,20
0,40
0,10
0,05-2
4,5
5,5 Zn Ti
0,02 Be
0,0008 Al
rem
Other
0,15
0,06
0,12 Cr
Mechanical Properties
(TIG) Rm
(N/mm²)
Rp 0,2
A (%)
15 – 25
Tf (°C)
562 – 633
Diameter
(in mm)
0,80 – 0,90 – 1,00 – 1,20 – 1,60 – 2,00 – 2,40 – 3,20 – 4,00

66. Tensile Strenght (Rm) N/mm²
Alu 1070 (TIG / x 1000 mm/2,5 kg; 16 Tubes in Cartons of 40 kg and 10 kg)
Aluminium used to weld pure aluminium with applications in Electrotechnical, chemical and food industries.
Chemical Analysis (%) Al Si Fe Mg Zn
rem
<0,15
<0,02
<0,06 Cu Mn Cr Ti Be
<0,0008
Mechanical Properties (TIG)
Tensile Strenght (Rm) N/mm²
Yeld Strenght
Rp 0.2 N/mm²
Elongation L=5d (%) 60 22
40 %
Available Sizes:
MIG: 0,8 – 2,4 mm
TIG: 1,6 – 4,0 mm

67. Alu 5183
Aluminium Wires to Weld when high strength and resistance to Sea water corrosion are required.
Material to be welded
Al Mg 4,5 Mn – Al Mg 5 - Al Mg 2 Mn 0,8
Al Zn Mg 1 – Al Zn Mg Cu 0,5 – Al Mg Si 0,5
Al Mg Si1 – G Al Mg 10 - G Al Mg 5 – G Al Mg 3 Si
G – Al Mg 5 Si
Shielding Gas for Gmaw/Gtaw
Ar 99,95% min
Ar 75% + He 25%
Ar 50% + He 50%
Available Size
MIG 0,80 – 2,40 mm
TIG 1,60 – 4,00 mm
Chemical Composition (%) Al
rem Si
<0,25 Fe
<0,40 Mg
4,30 –
5,25 Zn Cu
<0,05 Mn
0,60
1,00 Cr
0,05
0,25 Ti
0,07- 0,15 Be
<0,0008
Mechanical Properties (TIG)
Tensile Strenght
(Rm) N/mm²
Yeld Strenght
Rp 0,2 N/mm²
Elongation
L = 5d (%)
275
125 17

68. ER80S-G
ER100S-G
Description
Low alloy Mild Steel wires suitable for welding under protective gases (Ar/CO2 or CO2) of self or coated steels. The presence of Copper together with Chronium (Cr) and Nickel (Ni) grants to obtain welds characterised by high resistance to the atmospheric corrosion same as those base material welded. It is therfore suitable for welding of outdoors structures where the fundamental requirement is the duration (e.g. bridges, cranes)
Mild steel low alloyed Ni-Cr-Mo welding wire used for welding under protective gases.Preferred gas mix is Ar/CO2, but can even be used with pure CO2 gas. It´s used for single and multipass welds for low alloyed steels with high resistivity having yield strength over 650 N/mm² and tensile strength up to 850 N/mm. It is also valid for welds at low temperature. Fields of use are the Chemical and Oil heavy industry, manufacturing of industrial machines, heavy carpentry, off-shore industry etc.
Chemical Analysis (%) C
0,05 – 0,10 Mn
1,30 – 1,60 Si
0,65 –
1,00 S
0,025
0,06
0,09
1,25
1,80
0,40
0,70 P Cu
0,25 – 0,45 Ni
0,85 Cr
0,25
0,55
1,40
0,20 Mo V
0,10
Mechanical Properties
Rm N/mm² Re
N/mm² A5
(%)
Kv J
20°C
Gas
N/mm
A5(%)
Gas Mix
420 24 70
Ar/CO2
(M21)
650 16 50
Power
DC +
Ar/CO2-Ar/CO2/O2-CO2 (EN439: M2, M3, C1)
Ar/CO2-Ar/CO2/O2-CO2 (EN439:M2, C1)
Classification
AWS A : ER80S-G
EN G55 2 M Mn 3 Ni
AWS A : ER100S-G/T1S
EN G69 4 M Mn 3 Ni 1 Cr Mo

69. Packaging for the Products F + G
700 g – 1 kg
D 200
5 kg
D 300
15 – 20 kg
S 300
Sandvik 15 – 18 kg
K 300
15 – 18 kg
Size per Coil
Standard pack
50 kg
100 kg
250 kg
350 kg
450 kg
Eco pack
Packaging Units
(per Carton)
Number of boxes
Weight in kg
Dimension
( L X B)
in cm
Height 72
1080
93 x 93 94 50
750
120 x 80 74 56
840
120 x 80 (EUR)
120 x 93
72 x 93
124
Dimensions of the Pallets

70. Imprint
Address:
IAM GmbH
Konrad-Adenauer-Ring 61
69226 Nußloch
Phone:
Fax:
Website:
Manager: Herr Dipl. Ing. Reza Müller
Opening Times:
Mo – Do: 08:00 – 16:30 Uhr
Fr: :30 – 14:00 Uhr