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„Your reliable welding business partner worldwide“

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1 „Your reliable welding business partner worldwide“

2 Contents I. UP – Welding Powder -> KJF 210, KJF 231, KJF 610, KJF 620, KJF 915 etc. II. Welding Wire A: Cored wire B: Sinter belt C: Flux cored wire D: Special developments E: UP – Welding Wire KJS 110, KJS 125, KJS 308L etc. F: Solid Wire SG 1, SG 2 & SG 3 G: TIG Rods Packaging for the Products F + G Imprint

3 I. UP – Welding Powder Since 10 Years we sell our welding powder (UP) for joint welding and deposition welding. Your advantages: - Delivery: from stock - Better quality (demonstrably) - Labeling according to your wishes - Better prices than the big companies (ESAB, Oerlikon or Lincoln) Also we send you, in advance a free offer or free samples of our products. Please tell us your quanitity, so that we can make a competitive offer for you. For further questions, do not hesitate to contact us. We will help you as good as we can.

4 UP-Welding Powder KJF 210 KJF 210 is a Calcium Silicate-Manganese Silicate agglomerated flux with excellent slag detachability and smooth weld bead, suitable for welding on structural steel, pressure vessels and water supply pipes. Feasible for welding on a little rusty or oily plates applicable to twin and multi wire welding and well suited in high speed welding especially for spiral water pipe mills. KJF 210 is almost equivalent to the following fluxes: LINCOLN WELD 761 ; ESAB OK 10.80

5 KJF 210 – Data Sheet Basicity Index1.0 Density1.2 kg/dm³ Re-drying350 ± 25°C / 2hr CurrentAC/DC PackingBags to 25 kg Technical Specifications:

6 UP-Welding Powder KJF 231 KJF 231 is Calcium Silicate Alloy (Mo & Ni) Agglomerated Flux suitable for cladding and hardfacing continuous casting rollers using strip electrodes (430, 420) so that the combination leaves an alloy deposit of 1% Mo and 4% Ni with excellent detachability even in high temperature. KJF 231 is almost equivalent to the following fluxes: ESAB OK 10.07 ; SOUDO Metall RT 152

7 KJF 231 – Data Sheet Standard DIN 32522 B CS 4 85 1 Ni Mo DCEP Strip Chemical Analysis (%) StripCSiMnCrMoNi KJ Strip 430Max. 0.06 Max. 0.40 Max. 0.35 Max. 16 --Max. 0.15

8 UP-Welding Powder KJF 232 KJF 232 is a Calcium Silicate Agglomerated Flux suitable for cladding continuous casting and pinch rollers using strip electrode (420). Excellent detachability even in high temperature is considered as an advantage. KJF 232 is almost equivalent to the following flux: SOUDO Metall RT 155

9 KJF 232 – Data Sheet Technical Specifications:

10 UP-Welding Powder KJF 510 KJF 510 is an Aluminate Rutile agglomerated flux. It has very good weld bead and easy slag detachability suitable for thin plates with high speed welding. It can be used for single and twin wire welding diameter 1,6 or 2,4 mm, most appropriate for welding on structural steel, normal tanks, fillet welds and welding on radar oily & rusty plates. It meets the approval of GL & BV Institutes. KJF 510 is almost equivalent to the following fluxes: Lincoln WELD 782 ; ESAB OK 10.81

11 KJF 510 - Datenblatt Standard AWSEN 760DIN 32522 A5.17 : F7AZ – EM12 A5.17 : F7A0 – EH14 S A AR 1 76 ACB AR 1 76 AC Weld Metal Chemical Analysis (%) Flux + WireCSiMnPS KJF 510 + KJS 110 (S1)0.06 – 0.090.6 – 0.81.0 – 1.3Max. 0.03 KJF 510 + KJS 120 (S2)0.04 – 0.060.55 – 0.651.0 – 1.2Max. 0.03 KJF 510 + KJS 126 (S4)0.04 – 0.060.65 – 0.751.5 – 1.7Max. 0.03 Weld Metal Mechanical Properties Flux + WireU.T.S. (Mpa) Y.S. (Mpa) El % Charpy Impact ISO – V (J) R.T.0°C KJF 510 + KJS 110 (S1) 525 - 540420 - 43525 - 2765 - 75-- KJF 510 + KJS 120 (S2) 530 - 550435 - 45525 - 2730 - 40-- KJF 510 + KJS 126 (S4) 550 - 570440 - 46024 - 2655 - 6530 - 35 Basicity Index0.4 Density1.25 kg/dm³ Re-drying350 ± 25°C / 2hr CurrentAC/DC PackagingBags to 25 kg Technical Specifications:

12 UP-Welding Powder KJF 610 KJF 610 is an Aluminate Agglomerated Flux with excellent slag detachability even in high temperatures. It has the ability for twin and tandem welding and designed for the multi-pass butt welding of mild, medium and high tensile steels and as well as low alloyed steels, with impact strength down to -40°C. The flux is preferred due to the low consumption and resistance to the moisture absorption leading to low hydrogen content in weld metal. This flux is especially for welding high tensile steels, shipbuilding, pressure vessels, water pipes, structural steel joints and fine grain steels. It meets the approval of GL & BV Institutes. KJF 610 is almost equivalent to the follwing fluxes: Lincoln P230 ; ESAB OK 10.71

13 KJF 610 – Data Sheet Standard AWSEN 760DIN 32522 A5.17 : F7A4 – EM12 A5.17 : F7A3 – EM12K A5.17 : F7P5 – EH14 A5.23 : F8A2 – EA2 A5.23 : F8AZ – EB2 S A AB 1 68 AC H5B AB 1 68 AC H5 Weld Metal Chemical Analysis (%) Flux + WireCSiMnCrMo KJF 610 + KJS 120 (S2)0.04 – 0.070.25 – 0.351.40 – 1.60-------------------- KJF 610 + KJS 122 (S2Si)0.04 – 0.060.30 – 0.451.45 – 1.65-------------------- KJF 610 + KJS 126 (S4)0.07 – 0.090.30 – 0.401.65 – 1.80-------------------- KJF 610 + KJS 124 (S2Mo)0.04 – 0.080.35 – 0.451.50 – 1.60---------0.4 – 0.5 KJF 610 + KJTUBS – 310 (S2CrMo1)0.04 – 0.070.35 – 0.451.50 – 1.651.0 – 1.20.4 – 0.5 Weld Metal Mechanical Properties Flux + WireU.T.S. (Mpa) Y.S. (Mpa)El %Charpy Impact ISO – V (J) R.T.-30°C-40°C-50°C KJF 610 + KJS 120 (S2)510 - 540420 - 44025 - 2775 - 9042 - 4830-38--------- KJF 610 + KJS 122 (S2Si)540 - 560435 - 46024 - 2660 - 7040 - 50------------------- KJF 610 + KJS 126 (S4)510 - 540480 - 50023 - 25--------------45 - 5533 - 38 KJF 610 + KJS 124 (S2Mo)540 - 560440 - 46024 - 2655 - 7035 - 45---------- KJF 610 + KJTUBS – 310 (S2CrMo1)560 - 580470 - 48523 - 2570 - 90------------------ Basicity Index1.5 Density1.3 kg/dm³ Re-Drying350 ± 25°C / 2hr CurrentAC/DC PackagingBags to 25 kg Technical Specifications:

14 UP-Welding Powder KJF 611 KJF 611 is an Aluminate Basic Agglomerated Flux with an excellent detachability even in high temperature suitable for two wire and tandem welding highly resistant to crack with low consumption and resistance to moisture absorption leads to the low hydrogen in weld metal. KJF 611 is almost equivalent to the following flux: Lincoln WELD 860 ; Oerlikon OP 123

15 Standard AWSEN 760DIN 32522 A5.17 : F6A2 – EM12 A5.17 : F7A2 – EM12K S A AB 1 57 AC H5 B AB 1 57 AC H5 Weld Metal Chemical Analysis (%) Flux + WireCSiMn KJF 611 + KJS 120 (S2)0.04 – 0.060.20 – 0.301.25 – 1.35 KJF 611 + KJS 122 (S2Si)0.04 – 0.060.25 – 0.351.25 – 1.35 Weld Metal Mechanical Properties Flux + WireU.T.S. (Mpa) Y.S. (Mpa)El % Charpy Impact ISO – V (J) R.T.-30°C KJF 611 + KJS 120 (S2) 520 - 540410 – 43024 - 2650 - 6542 - 48 KJF 611 + KJS 122 (S2Si) 530 - 550415 – 44024 - 2740 - 6040 – 50 Basicity Index1.2 Density1.3 kg/dm³ Re-drying350 ± 25°C / 2hr CurrentAC/DC PackagingBags to 25 kg KJF 611 – Data Sheet Technical Specifications:

16 UP-Welding Powder KJF 612 KJF 612 is an Aluminate Agglomerated Flux with excellent slag detachability even in high temperatures. Designed for longitudinal welded pipe lines with multiple wire systems to X70 grade. Due to the metallurgical design, the flux does not produce hard spots in pipe welding applications. The flux is preferrred due to the low consumption and resistance to the moisture absorption leading to low hydrogen content in weld metal. KJF 612 is almost equivalent to the following fluxes: Lincoln WELD 995N ; ESAB OK 10.73

17 KJF 612 – Data Sheet Standard AWSEN 760DIN 32522 A5.17 : F7A4 – EM12 A5.23 : F8A4 – EA2 – A2 S A AB 1 67 AC H5 B AB 1 67 AC H5 Weld Metal Chemical Analysis (%) Flux + WireCSiMnMo KJF 612 + KJS 120 (S2) 0.04 – 0.060.30 – 0.351.35 – 1.45-------------- KJF 612 + KJS 124 (S2Mo) 0.04 – 0.060.30 – 0.351.40 – 1.600.40 – 0.50 Weld Metal Mechanical Properties Flux + WireU.T.S. (Mpa) Y.S. (Mpa)El % Charpy Impact ISO – V (J) R.T.-40°C KJF 612 + KJS 120 (S2) 520 - 540415 - 44024 - 2650 - 7040 - 50 KJF 612 + KJS 124 (S2Mo) 550 - 565460 - 47023 - 2550 - 6535 - 45 Basicity Index1.3 Density1.25 kg/dm³ Re-Drying350 ± 25°C / 2hr CurrentAC/DC PackingBags to 25 kg Technical Specifications:

18 UP-Welding Powder KJF 613 KJF 613 is an Aluminate Agglomerated Flux with excellent slag detachability even in high temperatures. This flux designed for the multi run butt welding of mild, medium and high tensile steels with good impact toughness down to -40°C. The flux is preferred due to the low consumption and resistance to the moisture absorption leading to low hydrogen content in weld metal and homogeneous weld bead without under cut to X80 grade.

19 KJF 613 – Data Sheet Standard AWSEN 760DIN 32522 A5.17 : F7A4 – EM12 A5.23 : F8A4 – EA2 – A2 S A AB 1 68 AC H5B AB 1 68 AC H5 Weld Metal Chemical Analysis (%) Flux + WireCSiMnMo KJF 613 + KJS 120 (S2) 0.04 – 0.060.25 – 0.301.35 – 1.50-------------- KJF 613 + KJS 124 (S2Mo) 0.04 – 0.060.25 – 0.301.40 – 1.600.40 – 0.50 Weld Metal Mechanical Properties Flux + WireU.T.S. (Mpa) Y.S. (Mpa)El % Charpy Impact ISO – V (J) R.T.-40°C KJF 613 + KJS 120 (S2) 510 - 530 410 - 43524 - 2665 - 8045 – 55 KJF 613 + KJS 124 (S2Mo) 560 - 575 475 - 49022 - 2460 - 7540 – 50 Basicity Index1.4 Density1.1 kg/dm³ Re-drying350 ± 25°C / 2hr CurrentAC/DC PackingBags to 25 kg Technical Specifications:

20 UP-Welding Powder KJF 614 KJF 614 is an Aluminate Agglomerated Flux suitable for thick longitudinal oil and gas pipes up to X80 grade especially for sour gas having outstanding properties in combination with TB content wire in four wires welding. The flux has excellent slag detachability even in high temperature with homogenous weld bead without undercut. KJF 614 is almost equivalent to the following flux: LINCOLN WELD 998N

21 KJF 614 – Data Sheet Standard AWSEN 760DIN 32522 A5.17 : F8A4 – EM12 A5.23 : F9A2 – EA2 – A3 S A AB 1 69 AC H5B AB 1 69 AC H5 Weld Metal Chemical Analysis ( % ): Flux + WireCSiMnMo KJF-614 + KJS-120 (S2)0.04 – 0.060.25 – 0.301.80 – 2.0 -- KJF-614 + KJS-124 (S2Mo)0.04 – 0.060.30 – 0.351.80 – 2.00.40 – 0.50 Weld Metal Mechanical Properties Flux + Wire U.T.S. (Mpa) Y.S. (Mpa) El % Charpy Impact ISO – V (J) R.T.- 30°C- 40°C KJF-614 + KJS-120 (S2) 570-590 470-490 23-25 75-90 60-75 45-65 KJF-614 + KJS-124 (S2Mo) 620-635 540-565 20-22 65-80 45-60 35-55 Basicity Index1.5 Density1.25 kg/dm³ Re-drying350 ± 25°C / 2hr CurrentAC/DC PackingBags to 25 kg Technical Specifications

22 UP-Welding Powder KJF 620 KJF 620 is an Aluminate Basic Agglomerated Flux. Having clean weld bead and easy slag detachability for thin plates of normal speed both flat and fillet welding however the slag detachability looks slightly difficult for thick plates with speed welding of lower than 40cm/min, thus for thick plates of more than 20mm KJF 625 is recommended. KJF 620 flux meets appropriate mechanical properties and impact strength at 0°C and is suitable for welding on structural steel and metal construction. KJF 620 is almost equivalent to the following flux: ESAB OK Flux 10.83

23 KJF 620 – Data Sheet Standard AWSEN 760DIN 32522 A5.17 : F7A0 – EL12 A5.17 : F7A0 – EM12 S A AB 1 79 AC B AB 1 79AC Weld Metal Chemical Analysis ( % ): Flux + WireCSiMnPS KJF-620 + KJS-110 (S1) 0.04 - 0.050.20 – 0.351.25 – 1.45Max 0.03 KJF-614 + KJS-120 (S2) 0.04 – 0.050.25 – 0.401.5 – 1.75Max 0.03 Weld Metal Mechanical Properties: Flux + Wire U.T.S. (Mpa) Y.S. (Mpa) El % Charpy Impact ISO – V (J) 0°C-20°C KJF-620 + KJS-110 (S1) 510-530410-430 24-2660-75-- KJF-620 + KJS-120 (S2) 520-535420-435 25-27--40-55 Basicity Index1.25 Density1.25 kg/dm³ Re-drying350 ± 25°C / 2hr CurrentAC/DCEP PackingBags to 25 kg Technical Specifications

24 UP-Welding Powder KJF 910 KJF 910 is a Fluoride Basic Agglomerated Flux, suitable for welding high resistance low alloy steels (A516Gr, X70, E36, A36) shipbuilding, offshore, heat exchangers, boilers. Having proper mechanical and metallurgical properteis and it suits multi pass joints with regular weld bead. It meets the approval of GL & BV Institutes. KJF 910 is almost equivalent to the following fluxes: LINCOLN WELD 8500 ; ESAB OK 10.61

25 KJF 910 – Data Sheet Standard AWSEN 760DIN 32522 A5.17:F7A2-EM12 A5.17:F7P6-EH14 A5.23:F8A2-EA2 S A FB 1 55 AC H5 B FB 1 55 AC H5 Weld Metal Chemical Analysis (%) Flux + WireCSiMnMo KJF 910 + KJS 120 (S2) 0.04 - 0.06 0.2 - 0.3 0.8 - 1.0 -- KJF 910 + KJS 126 (S4) 0.06 - 0.08 0.2 - 0.3 1.5 - 1.6 -- KJF 910 + KJS 124 (S2Mo) 0.04 - 0.06 0.2 - 0.30.85 - 1.05 0.4 - 0.5 Weld Metal Mechanical Properties Flux + WireU.T.S. (Mpa) Y.S. (Mpa) A (%)Charpy Impact ISO – V(J) R.T.-30°C-50°C-60°C KJF 910 + KJS 120 (S2) 520 – 540 415 – 430 25 – 27 85 - 9540 - 55-- KJF 910 + KJS 126 (S4) P.W. 510 – 540 410 – 435 24 – 26 -- 60 - 7040 – 50 KJF 910 + KJS 124 (S2Mo) 570 – 590 480 – 500 23 – 25 65 - 8535 - 50-- Basicity Index2.5 Density1.2 kg/dm³ Re-drying350 ± 25°C / 2hr CurrentAC/DCEP PackingBags to 25 kg Technical Specifications

26 UP-Welding Powder KJF 915 KJF 915 is a fluoride basic agglomerated flux, suitable for cladding on heat resistance, ferritic & martensitic stainless steels. The weld metal is completely neutral and content of Carbon, Silicium and Manganese, on multi – pass welding is constant. Very low Hydrogen content in weld metal. Easy slag detachability even in high temperatures, it can be also used conveniently in cladding and surfacing with flux cored wire (FIFO Method) especially in oscillation welding. KJF 915 is almost equivalent to the following flux: SOUDO METAL RECORD SR ; ESAB OK Flux 10.61

27 KJF 915 – Data Sheet

28 UP-Welding Powder KJF 920 KJF 920 is a fluoride basic agglomerated flux, suitable for surfacing and cladding especially with flux cored wire (FIFO method). Appropriate for stringer bid welding due to ist higher melting point compared with KJF 915. Ideal for train wheel rebuild and cladding, as well as welding the medium carbon high alloy superior hardness steels. Easy slag detachability even in high temperatures with smooth and it has an excellent surface finish. Very low Hydrogen content in weld metal. KJF 920 is almost equivalent to the following fluxes: ESAB OK 10.61 & 10.62

29 KJF 920 – Data Sheet

30 UP-Welding Powder KJF 921 KJF 921 is a fluoride basic agglomerated flux with excellent slag detachability even in high temperatures and can be used for welding austenitic stainless stell types: 316L, 308L, 347 and very low Hydrogen content in weld metal. It is also extensively used in stainless steel butt welding. KJF 921 is almost equivalent to the following flux: ESAB OK 10.93

31 KJF 921 – Data Sheet

32 UP-Welding Powder KJF 933 KJF 933 is a fluoride basic agglomerated flux suitable for cladding and surfacing using carbon steel Flux Cored Wire increasing C and Cr to the welded point to enhance the hardness leaving weld metal with appropriate harness without any crack. The flux has an excellent detachability even in high temperature with smooth and homogenous weld bead and low hydrogen content in weld metal.

33 KJF 933 – Data Sheet

34 Since 10 years we sell with our business partners Corodur Verschleißschutz Thale and Kavosh Joosh Company various arts of Welding Wire. Our range of welding wire is the follow: Cored Wire, Sinter Belt, Flux Cored Wire, Welding Wire (UP), Solid Wire (SG 1 – SG 3) and TIG Rods. Also we offer various special developments (on request). Your advantages: - Delivery: from stock - Better quality (demonstrably) - Labeling according to your wishes - Better prices than the big companies (ESAB, Oerlikon or Lincoln) Also we send you, in advance a free offer of our products. Please tell us your quanitity, so that we can make a competitive offer for you. For further questions, do not hesitate to contact us. We will help you as good as we can. II. Welding Wire

35 A: Cored wire We manufacture our cored wire as fold wire with diameters ranging from 1.2 mm to 4.0 mm for the gasless of open-arc welding, MIG welding and submerged arc welding. Depending on the type of alloy and welding this welding process will be offered with slag control as with metal powder characteristics. Overview of the various Cored Wires: - Cold solidified austenitic hardfacing alloys - Impact resistant hardfacing alloys, tool steel alloys - High abrasion resistant hardfacing alloys - Nickel-based alloys, cobalt based alloys - Chromium-nickel alloys for corrosion resistant claddings - Alloys for cast iron cold welding - Special alloys with tungsten carbides - MSG-copper based solder wires Additional we offer: - Rapid and low-cost manufacturing - also lots of patterns - Development and optimization of alloys for cladding - Develop proposals for wear problems - Materials Characterization

36 Cored Wire – a little overview of our range Product Name Chemical Properties in % Hardness Application CSiMnCrNiMoCoNbVWSo. Corthal 200 K0,10,4 6198,5180 – 200 HB solidified 400 HB Hammers, High-impact, Buffer layers, Rolls, Seemed, Crusher Corthal 240 K 10,414 40,6200 – 230 HB solidified 450 HB Corthal 250 K0,4 16141,20,60,2220 – 250 HB solidified 500 HB Corthal 3000,10,51,5 0,4280 – 325 HBPulleys, Wheels, Waves Corthal 3100,1211,5 2 10,20,143 – 45 HRCCasting Rolls Corthal 3280,08 60,7280 – 325 HBBlock & Stick Rollers Additional Products you will get on request!!!

37 B. Sinter belt As good alternative for Solid Strip Electrodes we sell Sinter belt. Our sinter belt have prove in the international market since many years. A big advantage from our sinter belt are the low production costs and the good availability (also for a small quantity). The production of the sintered tapes are, after the arithmetic determination of the target analysis, by mixing the different powder components. By means of a rolling mill, the Powder mixture is then a green tape which is compressed and rolled into a coil. Then this raw strip is passed through a sintering furnace, in which a reducing atmosphere is sintered to form a stable, flexible band. Finally, in a cutting machine, the tape at the edges trimmed, brushed and cut to the appropriate width. Advantages of the Sinter belt: - High deposition rates in UP and RES methods - Width alloy diversity is possible - Adjustments to customer specifications - Cost-effective production even in small quantities - Late Availability - Precise alloy setting We can offer: - Sinter belt for UP and RES deposition welding (width 30 & 60 mm) - Very good alternative for solid strip electrodes - Good availability – also for a small quantity of 10kg - Material development - Standard alloys as: - Nickel - Cobalt - Abrasion resistant - Corrosion resistant

38 Sinter belt – a little overview about our range Corrosion resistant Product NameCCrNiMoMnSiNbN Corosint 309 L0,0123120,21,80,4-+ Corosint 308 L0,012010,5< 0,21,80,4-+ Abrasion resistant Product NameCCrNiMoMnOther Corosint 1.4370 0,06188-6Si 0,5 Corosint 6010,3170,31,63W 1,9 V 0,2 Cobalt Product NameCCrCoWMoSiMnFeHardness (HRC) Corosint 61,128Rest4,5-10,6< 2,540 – 43 Corosint 210,2527Rest-5,50,80,3< 2,530 – 35 Nickel Product NameCCrNiMoMnOther Corosint 6250,0123Rest90,2Nb 3,5 Fe < 5,0 Corosint 8250,0132Rest82,3Nb 0,2 Fe 4,5 Additional Products you will get on request!!!

39 C. Flux Cored Wire With the designation „Sp“ you will find our Flux Cored Wire specially for flame spraying, high velocity flame spraying or arc spray. On the basis of the different procedural principles you must by choosing of the right sharp wire distinguish between the different injection processes. There are little differences of quarry aggregates which decide for a very good cored wire. We offer: - Optimized Cored Wire for arc spray - Optimized Cored Wire for flame and velocity flame spraying - A different kind of Standard and Special alloys with the necessary wire diameters - Good availability – also for a small quantity - Material development for Flux Cored Wire - Edit from solutions for Flux Cored Wire tasks in a top application center - Layer characterization

40 Flux Cored Wire – a little overview about our range Product NameChemical Properties in %Application CSiMnCrNiMoCuNbVWFeOther Thaloy NiAl 80 – 20 Sp RAl 20 Primer, oxidation resistant Thaloy NiAl 85 – 15 Sp RAl 15 Thaloy NiAl 90 – 10 Sp RAl 10 Thaloy NiAl 95 – 5 Sp RAl 5 Additional Products you will get on request!!!

41 D. Special developments Additional we can offer different kinds of special developments (e.g. tank construction, steel construction, mining) an. When you want to know more about our special developments, please contact us. We will sent a competitive offer for you.

42 E. UP-Welding Wire KJS 110 KJS 110 is suitable for submerged arc welding of low alloy and C-Mn Steel. The wire is widely used with KJF 510, KJF 610 or KJF 620 for Structural Steels and high speed welding. Current: DCEP KJS 110 is almost equivalent to the following wires: LINCOLN Electric LNS 143 ; ESAB Autrod 12.10

43 KJS 110 – Data Sheet Standard AWSEN 760DIN 8557 A5.17: EL12S1 CSiMnPS Wire Rod (S1)0.06 - 0.10Max 0.10.35 - 0.55Max 0.03 KJS 110(S1) + KJF 510 0.06 - 0.090.2 - 0.31.5 - 1.6Max 0.03 KJS 110(S1) + KJF 610 0.04 - 0.070.2 - 0.30.85 - 1.05Max 0.03 KJS 110(S1) + KJF 620 0.03 - 0.050.25 - 0.351.25 - 1.35Max 0.03 Weld Metal Mechanical Properties Wire + FluxU.T.S. (Mpa) Y.S. (Mpa) El % Charpy Impact ISO – V (J) R.T.-30°C-40°C KJS 110(S1)+ KJF 510 525- 540 420- 435 25-2765-75-- KJS 110(S1)+ KJF 610 525- 535 415- 430 24-2685-9565-7545-55 KJS 110(S1)+ KJF620 510- 520 410- 425 24-2670-8540-55-- Weld Metal Chemical Analysis (%) PackingWire Diameter (mm) Spool (15kg)1.20 – 1.60 – 2.0 – 2.40 Coil/Drum (25kg)2.40 – 3.0 – 3.20 – 4.0 – 5.0

44 KJS 120 KJS 120 is suitable für submerged arc welding of low alloy and C-Mn Steel. The wire is widely used with KJF 510, KJF 610 or KJF 620 for Structural Steels and high speed welding. It is also applicable with KJF 610 having suitable properties appropriate for tanks, pipe mills and marine industries. Current: DCEP KJS 120 is almost equivalent to the following wires: LINCOLN Electric LNS 135 ; ESAB Autrod 12.20

45 KJS 120 – Data Sheet Standard AWSEN 760DIN 8557 A5.17: EM12S2 CSiMnPS Wire Rod (S2)0.06 - 0.10Max 0.10.85 - 1.05Max 0.03 KJS 120(S2)+ KJF 510 0.04 - 0.060.55 - 0.651.45 - 1.60Max 0.03 KJS 120(S2)+ KJF 610 0.06 - 0.080.25 - 0.351.50 - 1.70Max 0.03 KJS 120(S2)+ KJF 620 0.04 - 0.050.25 - 0.401.25 - 1.45Max 0.03 Weld Metal Mechanical Properties Wire + FluxU.T.S. (Mpa) Y.S. (Mpa) El % Charpy Impact ISO – V (J) R.T.-20°C-30°C-40°C KJS 120(S2)+ KJF 510 515 - 535415 - 43025 - 2765-85--40-50-- KJS 120(S2)+ KJF 610 510 - 540430 - 45024 - 2675-9042-48--30-38 KJS 120(S2)+ KJF620 520 - 535420 - 43524 - 2785-95--42 -4830-38 Weld Metal Chemical Analysis (%) PackingWire diameter (mm) Spool (15kg)1.20 – 1.60 – 2.0 – 2.40 Coil/Drum (25kg)2.40 – 3.0 – 3.20 – 4.0 – 5.0

46 KJS 122 KJS 122 is suitable for submerged arc welding of low alloy and C-Mn Steel. The wire is widely used with KJF 610 or KJF 210 for Pipe Mills. It is also applicable with KJF 910 having suitable properties appropriate for offshore and marine industries. Current: DCEP KJS 122 is almost equivalent to the following wires: LINCOLN Electric LNS 129 ; ESAB Autrod 12.22

47 KJS 122 – Data Sheet Standard AWSEN 760DIN 8557 A5.17: EM12KS2Si CSiMnPS Wire Rod (S2Si)0.06 - 0.100.15 – 0.250.85 - 1.05Max 0.03 KJS 122(S2Si) + KJF 610 0.04 - 0.060.30 - 0.451.45 - 1.65Max 0.03 KJS 122(S1) + KJF 910 0.03 - 0.060.25 - 0.350.95 -1.15Max 0.03 Weld Metal Mechanical Properties Wire + FluxU.T.S. (Mpa) Y.S. (Mpa) El % Charpy Impact ISO – V (J) R.T.-30°C-40°C KJS 122(S2Si)+ KJF 610 540 - 560 435-46024-2670 - 8550 - 6040 - 50 KJS 122(S2Si)+ KJF 910 520 - 540 415-44025-2770 - 9060 - 7550 - 65 Weld Metal Chemical Analysis (%) PackingWire Diameter (mm) Spool (15kg)1.20 – 1.60 – 2.0 – 2.40 Coil/Drum (25kg)2.40 – 3.0 – 3.20 – 4.0 – 5.0

48 KJS 123 KJS 123 is suitable for submerged arc welding of low alloy and C-Mn Steel and fine grained high strength steels. The wire having suitable metallurgical properties is used with KJF 610 or KJF 910 for high-pressure tanks and offshore. Current: DCEP KJS 123 is almost equivalent to the following wires: LINCOLN Electric LNS 133U ; ESAB Autrod 12.32

49 KJS 123 – Data Sheet Standard AWSEN 760DIN 8557 A5.17: EH12KS3Si CSiMnPS Wire Rod (S3Si)0.06 - 0.100.15 – 0.250.35 - 1.65Max 0.03 KJS 123(S3Si) + KJF 610 0.04 - 0.060.30 - 0.451.55 - 1.75Max 0.03 KJS 123(S3Si) + KJF 910 0.04 - 0.060.25 - 0.351.05 -1.25Max 0.03 Weld Metal Mechnical Properties Wire + FluxU.T.S. (Mpa) Y.S. (Mpa) El % Charpy Impact ISO – V (J) R.T.-40°C KJS 123(S3Si)+ KJF 610 550 - 570 435-45024-2650 - 6035 - 45 KJS 123(S3Si)+ KJF 910 540 - 560 445-46023-2540 - 5030 - 45 Weld Metal Chemical Analysis (%) PackingWire Diameter (mm) Spool (15kg)1.20 – 1.60 – 2.0 – 2.40 Coil/Drum (25kg)2.40 – 3.0 – 3.20 – 4.0 – 5.0

50 KJS 125 KJS 125 is suitable for submerged arc welding of a series of steels including Molybdenum, high strength, fine grain and low temperature ones. Current: DCEP KJS 125 is almost equivalent to the following wires: LINCOLN Electric LNS 141 ; ESAB Autrod 12.34

51 KJS 125 – Data Sheet Standard AWSEN 760DIN 8557 A5.23: EA4S3Mo CSiMnMoPS Wire Rod (S3Mo)0.07 - 0.1Max 0.21.25-1.650.5-0.6Max 0.03 KJS 125(S3Mo) + KJF 610 0.05-0.080.30-0.401.30-1.600.5-0.6Max 0.03 KJS 125(S3Mo) + KJF 910 0.05-0.080.4 - 0.501.40-1.600.5-0.6Max 0.03 Weld Metal Mechanical Properties Wire + FluxU.T.S. (Mpa) Y.S. (Mpa) El % Charpy Impact ISO – V (J) R.T.-20°C-40°C KJS 125(S3Mo)+ KJF 910 630-650520-55021-2285 - 10075 - 8545 - 60 KJS 125(S3Mo)+ KJF 915 660-680550-57020-2295 - 11080 - 9055 - 70 Weld Metal Chemical Analysis (%) PackingWire Diameter (mm) Coil/Drum (25kg)2.40 – 3.0 – 3.20 – 4.0 – 5.0

52 KJS 126 KJS 126 is within the semi-killed wires suitable for submerged arc welding of low alloy C- Mn and fine grain steels. Using KJF 610 and KJF 910 applyingheat treatment cycle would ensure appropriate U.T.S. and Charpy Index in -60°C. Current: DCEP KJS 126 is almost equivalent to the following wire: ESAB Autrod 12.40

53 KJS 126 – Data Sheet Standard AWSEN 760DIN 8557 A5.17: EH14S4 CSiMnPS Wire Rod (S4)0.12 - 0.18Max 0.11.75 - 2.2Max 0.03 KJS 126(S4) + KJF 610 0.10 - 0.150.30 - 0.401.85 - 2.0Max 0.03 KJS 126(S4) + KJF 910 0.10 - 0.150.20 - 0.301.50 -1.60Max 0.03 Weld Metal Mechanical Properties Wire + FluxU.T.S. (Mpa) Y.S. (Mpa) El % Charpy Impact ISO – V (J) -40°C-50°C-60°C KJS 126(S4)+ KJF 610 pw 520-540430-44523-2545-5533-38-- KJS 126(S4)+ KJF 910 pw 510-530410-43524-26--60-7040 - 50 Weld Metal Chemical Analysis (%) PackingWire Diameter (mm) Coil/Drum (25kg)2.40 – 3.0 – 3.20 – 4.0 – 5.0

54 KJS 128 KJS 128 Cr-Mo is suitable for submerged arc welding of low alloy heat and creep resistant as well as fine grain steels having working temperature of higher than 550°C. Current: DCEP KJS 128 is almost equivalent to the following wires: ESAB Autrod 13.10 ; KJTUBS 310

55 KJS 128 – Data Sheet Standard AWSDIN 8557 A5.23:EB2S2CrMo1 CSiMnMoCrPS Wire Rod (S2CrMo1) 0.06-0.1Max 0.10.85-1.050.4-0.51.0-1.2Max 0.03 KJS128(S2CrMo1)+ KJF 610 0.06-0.080.40-0.601.0-1.200.4-0.51.0-1.2Max 0.03 Weld Metal Mechnical Properties Wire + FluxU.T.S. (Mpa) Y.S. (Mpa) El % Charpy Impact ISO – V (J) R.T. KJS 128(S2CrMo1) + KJF 915 690 - 710 620-44022-25100-130 Weld Metal Chemical Analysis (%) PackingWire Diameter (mm) Spool (15kg)1.20 – 1.60 – 2.0 – 2.40 Coil/Drum (25kg)2.40 – 3.0 – 3.20 – 4.0 – 5.0

56 KJS 129 KJS 129 enjoys Titanium Boron alloy providing highly desirable metallurgical properties and extensively applies to welding and producing large diameter sour gas pipes using KJF 612 and KJF 614. Current: DCEP KJS 129 is almost equivalent to the following wire: LINCOLN Electric LNS 140ATB

57 KJS 129 – Data Sheet Standard AWSEN 760DIN 8557 A5.23: EGS2MoTB CSiMnMoPS Wire Rod (S2MoTB)0.06-0.10Max 0.100.85-1.050.4-0.50.1+ KJS 129(S2MoTB) + KJF 614 0.04-0.080.30-0.401.70-1.900.4-0.50.1+ Weld Metal Mechanical Properties Wire + FluxU.T.S. (Mpa) Y.S. (Mpa) El % Charpy Impact ISO – V (J) R.T. KJS125 (S2MoTB)+ KJF 614 640 - 660 550-56520-2245-60 Weld Metal Chemical Analysis (%) PackingWire Diameter (mm) Spool (15kg)1.20 – 1.60 -2.0 – 2.40 Coil/Drum (25kg)2.40 – 3.0 – 3.20 – 4.0 – 5.0

58 KJS 308L KJS 308L is a low carbon Stainless Steel Wire suitable for Submerged arc welding of Austenitic steels including AISI 301, 304, 304L and 19Cr10Ni Current: DCEP KJS 308L is almost equivalent to the following wires: LINCOLN Electric LNS 304L ; ESAB Autrod 16.10

59 KJS 308L – Data Sheet Standard AWSEN 12072 A5.9: 308LS 19 9L CSiMnCrMoNi Wire Rod(308L)Max 0.250.4-0.651.0-2.519.5-22.0Max 0.759.0-11.0 KJS 308L + KJF 921 Max 0.250.5-0.71.1-1.320.0-21.0Max 0.59.5-10.5 Weld Metal Mechanical Properties Wire + FluxU.T.S. (Mpa) Y.S. (Mpa) RA % Charpy Impact ISO – V (J) -20°C-60°C KJS 308L + KJF 921 540 - 560 380-40035-4055-7545-60 Weld Metal Chemical Analysis (%) PackingWire Diameter (mm) Coil/Drum (25kg)2.40 – 3.0 – 3.20 – 4.0 – 5.0

60 KJS 309L KJS 309L is a low carbon high alloy Stainless Steel Wire suitable for submerged arc welding and for mild steel to stainless steel jont as well as buffer or final rebuilding layers. Current: DCEP KJS 309L is almost equivalent to the following wires: LINCOLN Electric LNS 309L ; ESAB Autrod 16.53

61 KJS 309L – Data Sheet Standard AWSEN 12072 A5.9: 309LS 23 12L CSiMnCrMoNi Wire Rod (308L)Max 0.250.4-0.651.0-2.523.0-25.0Max 0.7512.0-14.0 KJS 309L + KJF 921 Max 0.250.45-0.61.1-1.823.0-24.0Max 0.511.5-13.5 Weld Metal Mechanical Properties Wire + FluxU.T.S. (Mpa) Y.S. (Mpa) RA % Charpy Impact ISO – V (J) -20°C KJS 309L + KJF 921 545 - 560 390-41035-4255-75 Weld Metal Chemical Analysis (%) PackingWire Diameter (mm) Coil/Drum (25kg)2.40 – 3.0 – 3.20 – 4.0 – 5.0

62 KJS 316L KJS 316L is a low carbon Stainless Steel Wire suitable for submerged arc welding and joints of wear resistant steels including AISI 316, AISI 316L and 18Cr10Ni3Mo Current: DCEP KJS 316L is almost equivalent to the following wires: LINCOLN Electric LNS 316L ; ESAB Autrod 16.30

63 KJS 316L – Data Sheet Standard AWSEN 12072 A5.9: 316LS 1912 3L CSiMnCrMoNi Wire Rod (316L)Max 0.250.4-0.651.0-2.518.0-20.02.0-3.011.0-14.0 KJS 316L + KJF 921 Max 0.250.5-0.71.3-1.717.0-19.02.0-2.511.0-13.0 Weld Metal Mechanical Properties Wire + FluxU.T.S. (Mpa) Y.S. (Mpa) RA % Charpy Impact ISO – V (J) -60°C KJS 316L + KJF 921 545 - 565 385-40537-4270-90 Weld Metal Chemical Analysis (%) PackingWire Diameter (mm) Coil/Drum (25kg)2.40 – 3.0 – 3.20 – 4.0 – 5.0

64 F: Solid Wire SG 1, SG 2 & SG 3 SG 1SG 2SG 3 Description- Welding of thin walled parts - Root pass welding - For making galvanized coating - TIG welding of pipes - Steel construction and machinery production - Welding of ships, boiler tanks, pipe parts - Welding of thin walled steels - Thin sheet welding in automotive industry - Used for the same welding purposes as SG 2 - Its resistance is increased by Si-Mn - Low spatter although usedunder CO2 atmosphere - Excellent wire feeding capability StandardEN 440: G2 Si1 DIN 8559: SG 1 AWS A5.18: ER 70 S-3 EN 440: G3 Si1 DIN 8559: SG 2 AWS A5.18: R 70 S-6 EN 440: G4 Si1 DIN 8559: SG 3 AWS A5.18: ER 70 S-6 Chemical Composition (%) C 0,07 Si 0,85 Mn 1,20 C 0,07 Si 0,85 Mn 1,45 C 0,07 Si 0,85 Mn Min. 1,75 Mechanical Properties (TIG) YS N/mm² Min.420 TS N/mm² 500/640 IS Iso-V-40° Min.47 J YS N/mm² Min.460 TS N/mm² 530/680 IS Iso-V-40° Min.47 J EI L = 5D (%) Min. 27 YS N/mm² Min.50 0 TS N/mm² 560/720 IS Iso-V-40° Min.47 J EI L = 5D (%) Min. 25

65 G: TIG Rods Alu 4043 Al Si 5 a.) Alu Wire / 6kg D300 and 7 kg S300 b.) TIG / x 1000 mm / 2,5 kg (16 tubes in cartions of 40 kg) and 10 kg Alu 5356 Al Mg 5 a.) Alu Wire / 6kg D300 and 7 kg S300 b.) TIG / x 1000 mm / 2,5 kg (16 tubes in cartions of 40 kg) and 10 kg DescriptionA Silicon alloyed Aluminium welding wires and rods for TIG and MIG welding laminates, draw pieces, and casting of Al Si alloys with a Silicon content max. 6%. Not suitable for anodising. This filler metal has excellent properties of smoothness. Welding Wires and rods for TIG and MIG welding of Aluminium alloys with Magnesium content max. 6%. This Magnesium alloyed Aluminium, thanks to its excellent corrosion resistance and its high mechanical properties are used in ship yards, car and railway industry. Chemical Composition (%) Si 4.5-6 Fe 0,6 Cu 0,05 Mn 0,05 Mg 0,05 Si 0,20 Fe 0,40 Cu 0,10 Mn 0,05-2 Mg 4,5 5,5 Zn 0,10 Ti 0,02 Be 0,0008 Al rem Other 0,15 Zn 0,10 Ti 0,06 0,12 Be 0,0008 Cr 0,05 0,20 Al rem ---------- Other 0,15 Mechanical Properties (TIG) Rm (N/mm²) 105 - 130 Rp 0,2 (N/mm²) 70 - 90 A (%) 15 – 25 Tf (°C) 573 - 625 Rm (N/mm²) 275 - 315 Rp 0,2 (N/mm²) 115 - 140 A (%) 25 - 35 Tf (°C) 562 – 633 Diameter (in mm) 0,80 – 0,90 – 1,00 – 1,20 – 1,60 – 2,00 – 2,40 – 3,20 – 4,00

66 Alu 1070 (TIG / x 1000 mm/2,5 kg; 16 Tubes in Cartons of 40 kg and 10 kg) Aluminium used to weld pure aluminium with applications in Electrotechnical, chemical and food industries. Chemical Analysis (%) AlSiFeMgZn rem<0,15 <0,02<0,06 CuMnCrTiBe <0,02 <0,0008 Mechanical Properties (TIG) Tensile Strenght (Rm) N/mm² Yeld Strenght Rp 0.2 N/mm² Elongation L=5d (%) 602240 % Available Sizes: MIG: 0,8 – 2,4 mm TIG: 1,6 – 4,0 mm

67 Alu 5183 Aluminium Wires to Weld when high strength and resistance to Sea water corrosion are required. Material to be welded Al Mg 4,5 Mn – Al Mg 5 - Al Mg 2 Mn 0,8 Al Zn Mg 1 – Al Zn Mg Cu 0,5 – Al Mg Si 0,5 Al Mg Si1 – G Al Mg 10 - G Al Mg 5 – G Al Mg 3 Si G – Al Mg 5 Si Shielding Gas for Gmaw/Gtaw Ar 99,95% min Ar 75% + He 25% Ar 50% + He 50% Available Size MIG 0,80 – 2,40 mm TIG 1,60 – 4,00 mm Chemical Composition (%) Al rem Si <0,25 Fe <0,40 Mg 4,30 – 5,25 Zn <0,25 Cu <0,05 Mn 0,60 – 1,00 Cr 0,05 – 0,25 Ti 0,07- 0,15 Be <0,0008 Mechanical Properties (TIG) Tensile Strenght (Rm) N/mm² Yeld Strenght Rp 0,2 N/mm² Elongation L = 5d (%) 27512517

68 ER80S-GER100S-G DescriptionLow alloy Mild Steel wires suitable for welding under protective gases (Ar/CO2 or CO2) of self or coated steels. The presence of Copper together with Chronium (Cr) and Nickel (Ni) grants to obtain welds characterised by high resistance to the atmospheric corrosion same as those base material welded. It is therfore suitable for welding of outdoors structures where the fundamental requirement is the duration (e.g. bridges, cranes) Mild steel low alloyed Ni-Cr-Mo welding wire used for welding under protective gases.Preferred gas mix is Ar/CO2, but can even be used with pure CO2 gas. It´s used for single and multipass welds for low alloyed steels with high resistivity having yield strength over 650 N/mm² and tensile strength up to 850 N/mm. It is also valid for welds at low temperature. Fields of use are the Chemical and Oil heavy industry, manufacturing of industrial machines, heavy carpentry, off-shore industry etc. Chemical Analysis (%) C 0,05 – 0,10 Mn 1,30 – 1,60 Si 0,65 – 1,00 S 0,025 C 0,06 – 0,09 Mn 1,25 – 1,80 Si 0,40 – 0,70 S 0,02 5 P 0,02 5 P 0,025 Cu 0,25 – 0,45 Ni 0,65 – 0,85 Cr 0,25 – 0,55 Ni 1,40 – 1,80 Cr 0,20 – 0,40 Mo 0,20 – 0,55 Cu 0,25 V 0,10 Mechanical Properties Rm N/mm²Re N/mm² A5 (%) Kv J – 20°C GasRm N/mm²Re N/mm A5(%)Kv J – 20°C Gas Mix 550-6504202470Ar/CO2 (M21) 750 - 8506501650Ar/CO2 (M21) PowerDC + GasAr/CO2-Ar/CO2/O2-CO2 (EN439: M2, M3, C1)Ar/CO2-Ar/CO2/O2-CO2 (EN439:M2, C1) ClassificationAWS A5.28-96: ER80S-G EN12534-99 G55 2 M Mn 3 Ni AWS A5.28-96: ER100S-G/T1S EN12534-99 G69 4 M Mn 3 Ni 1 Cr Mo

69 Packaging for the Products F + G Size per Coil D 100700 g – 1 kg D 2005 kg D 30015 – 20 kg S 300Sandvik 15 – 18 kg K 30015 – 18 kg Standard pack50 kg Standard pack100 kg Standard pack250 kg Standard pack350 kg Standard pack450 kg Eco pack250 kg Packaging Units (per Carton) Dimensions of the Pallets Number of boxes Weight in kgDimension ( L X B) in cm Height in cm 72108093 x 9394 50750120 x 8074 56840120 x 80 (EUR) 74 721080120 x 9374 72108072 x 93124

70 Imprint Address: IAM GmbH Konrad-Adenauer-Ring 61 69226 Nußloch Phone: +49 6221 72 68 650 Fax: +49 6221 72 68 553 Website: www.iam24.de e-Mail: info@iam24.de Manager: Herr Dipl. Ing. Reza Müller (mueller@iam24.de) Opening Times: Mo – Do: 08:00 – 16:30 Uhr Fr: 08:30 – 14:00 Uhr


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