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Optilia Instruments Empowering Your Vision!. Cutting edge technology in optical inspection of BGA, µBGA, CSP and FlipChip soldering! RevB, November-2013.

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Presentation on theme: "Optilia Instruments Empowering Your Vision!. Cutting edge technology in optical inspection of BGA, µBGA, CSP and FlipChip soldering! RevB, November-2013."— Presentation transcript:

1 Optilia Instruments Empowering Your Vision!

2 Cutting edge technology in optical inspection of BGA, µBGA, CSP and FlipChip soldering! RevB, November-2013 Optilia BGA Inspection Systems Product Review:

3 Optical BGA Inspection vs. X-ray Capabilities ViewOptical InspectionX-ray Inspection Placement ✔✔ Bridging ✔✔ Cold Solder Joints ✔✔ Reflow Problems ✔✔ Excess Flux ✔✖ Contamination ✔✖ Ball Shape ✔✔ ✔ BGAOptical Inspection Placement ✔ Bridging ✔ Cold Solder Joints ✔ Reflow Problems ✔ Excess Flux ✔ Contamination ✔ Ball Shape ✔ Voids ✖ PCBOptical InspectionX-ray Inspection Top Inspection ✔✖ Assembly and Rework ✔✖

4 What are the Applications? Optical Inspection, recording, analysis and documentation of BGA µBGA as low as 40 microns stand-off CSP Flip-Chip SMD Solder Joints Printed Solder Paste Assembled PCBs Stencil Apertures Components, pad, scores, connectors, cables

5 Optilia BGA inspection technology New generation, 90 o side view BGA inspection system Specially designed patented optical system for bright image at low stand-off Flexible and configurable Reliable, easy to use and easy to maintain Swedish patent: SE 528,286 US patent: US 7,643,136

6 Optilia BGA inspection technology Optical system build-up Digital Video Microscope with 5.0MP image sensor Attachable BGA lens with built-in LED front illumination with exchangeable stainless-steel optical probes Attachable Micro-prism background illumination and/or Flexible Brush-light background illumination Attachable fix-focal length or varifocal lenses Variety of Stand options Precision XY-boards Different Software options

7 Light cone from Micro prism Battery adapter 2xAA Light cone from flexible fiber bundle Optilia BGA inspection technology New technology long-life multi-LED illumination system Built-in High intensity front LED light with electronic Dimmer. Easy to adjust for best image Micro-prism background illumination with electronic Dimmer. Attached to the BGA lens Flexible Brush-light background illumination with electronic Dimmer. Highest flexibility Mobile battery powered or attached to DC-output of digital video microscope Front-Light intensity control DC-adapter Powered by Video Microscope DC-out Twin light cones from Micro prisms DC-adapter Back-Light intensity control

8 Optilia BGA inspection technology Illumination impact on image BGA solder ball illuminated by front incident light only. Surface structure and shape are visible. Same ball with both front- and back-illumination, normal intensity. Surface structure, shape and solder wetting are visible. BGA lens is Refocused. Bridges, contamination, fibers, excess flux are visible now. Front light intensity is increased! Surface structure of second row bumps become visible! Normal intensity front-light (incident) only.Normal intensity front and back-light. Normal intensity front- and back-light. Refocused on thirds rows of bumps. Extra intensity front- and normal back-light. Refocused on second rows of bumps.

9 Optilia BGA inspection technology Sample pictures Connection failure, BGA component. Crack on lead solders, JLCC component.

10 BGA lens with Low Aperture 90° Optical Probe Robust and Long-life Operation 40 microns BGA stand-off inspection capability Exchangeable Optical Probe (spare part) Magnification Up to 280x on a 24” Monitor Built-in LED illumination OP OP

11 Optilia BGA inspection technology Sample pictures with Low-aperture BGA lens Fibres between BGA balls Bridge

12 BGA lens with Small Size 90° Optical Probe Slim Optical Probe for Reliable Inspections 40 microns BGA stand-off inspection capability < 1.5 mm thin optical head (0.8 mm foot print) Exchangeable Optical Probe (spare part) Magnification Up to 350x on a 24” Monitor OP OP

13 Optilia BGA inspection technology Sample pictures with Low aperture BGA lens Flip-chip component.Same component. Lens is re-focused!

14 BGA lens with Ultra Small Size 90° Probe Ultra Slim 0.8mm Optical Head for Narrow Inspections Tiniest BGA probe in the market (0.4x3.4 mm foot print) 40 microns BGA stand-off inspection capability Exchangeable Optical Probe (spare part) Magnification Up to 350x on a 24” Monitor OP OP

15 Comparison of BGA side viewing Lenses Specification Specification (with Flexia) Low ApertureSmall SizeUltra Small Size 24” Screen Magnification ~ 280x – 5x~ 350x – 25x Working Distance Range ~ 0.5 – 100 mm~ 0.3 – 40 mm~ 0.2 – 40 mm Field of View ~ 1.2 – 50 mm~ 1.0 – 20 mm Depth of Field ~ 5 mm at 20x / ~ 0.2 mm at 250x Front Illumination Integrated twin LED via Micro-Prisms Back Illumination Flexible LED fiber optics Brush-light with Electronic Dimmer powered by 3xAA Batteries (mobile) or by Flexia video microscope Attachable LED Micro-Prism-light with Electronic Dimmer powered by Flexia video microscope Stand-off Capability Minimum 0.04 mm (40 microns) Thickness of Optical Probe 2.2 mm1.5 mm0.8 mm Width of Optical Probe 7.1 mm6.0 mm3.4 mm Foot Print of Optical Probe 0.8 x7.1 mm (WxD) 0.8x 6.0 mm (WxD) 0.4 x3.4 mm (WxD)

16 Top-View Varifocal Lenses Attachable lenses with Built-in LED light for Top Inspection 10x magnification, built-in RingLight 50x magnification, built-in RingLight Polarized LED Light Built-in LED Light

17 Top-View Fixed focal length lenses High Magnification Fixed lenses, calibrated in the software 500x magnified solder past 250X, SOIC leads

18 Why use Optilia BGA inspection systems? Robust design, Micro prisms encapsulated in Steel Housing Prism for Image Prisms for front Illumination Stainless steel housing

19 Why use Optilia BGA inspection systems? High Resolution 5.0 MP image sensor Highest resolution BGA system in the market. Crisp picture with more details! Larger Field of View makes hidden balls more visible

20 Why use Optilia BGA inspection systems? Larger Angle of View of the system makes hidden rows more visible! AoV > 90 o Red cone: Angle of View of the BGA lens with 2.0Mp camera Black cone: Angle of View of the BGA lens with 5.0Mp camera

21 Why use Optilia BGA inspection systems? Designed for imaging BGA components with low stand-off µBGA with 120 mm stand-off Small size lens with 2.0 MP camera µBGA with 120 mm stand-off Small size lens with 5.0 MP camera

22 Why use Optilia BGA inspection systems? Adjustable Focus for imaging up to 20 Rows for BGA

23 Why use Optilia BGA inspection systems? Flexible and Configurable Free hand operation Stand mount with background light and XY-translation XL-configuration with PCB holder for large size PCBs

24 Software OptiPix, Image Capture, Analysis, Measurements and Archiving.

25 Overlays and Annotation Define and overlay grids, Cross-hair, rectangle and Ruler on live image to make quick analysis without capturing the image OptiPix enables the user to annotate and comment on each image Software

26 Compare Image OptiPix enables you to view and compare the live image side by side with a reference image.

27 Calibrated Measurements All fixed focal length lenses are pre-calibrated and ready to use in software BGA lenses have marks for focus positions which can easily be calibrated in the software Unlimited amount of user-defined calibrations Software

28 Image file structure and Database OptiPix is built around a file tree. The file tree serves as an overall view for categorized images For further organization and security the images can be stored in an encrypted database Sort and find images based on -for example- the operator and date

29 Software Reporting Results can be printed, copied to excel sheets or created as an inspection report

30 Software features OptiPix FeatureLiteFullData base Database management Encrypted Databse ✔ Case Management ✔ Advanced Search and Sort ✔ Create Automatic Reports in pdf ✔ Archiving File Folder System Management ✔✔✔ Open/save Images with Calibration ✔✔✔ Device Image Capture ✔✔✔ Adjust Properties ✔✔✔ Adjust Resolution ✔✔✔ User-defined Magnification ✔✔✔ View Freeze Image ✔✔✔ Compare Image (live and freezed) ✔✔ Image manipulation Contrast, Brightness, Color contrast ✔✔ Flip images Vertically/Horizontaly ✔✔✔ OptiPix FeatureLiteFullData base Calibrated Measurements Calibrate user-defined Magnifications ✔✔✔ Distance Measurement ✔✔✔ Circle and Polygon Measurement ✔✔ Angle and Curve Measurement ✔✔ Free-form Area, Length and Perimeter ✔✔ Count Objects ✔✔ Overlays on Live Image Adjustable Grid, Crosshair ✔✔✔ Adjustable Rectangle ✔✔ Calibrated Ruler ✔✔ Digital Graticule Overlay ✔✔ Others Annotations on Image ✔✔✔ Change item Size, Color, Font ✔✔ Color Mapping, B/W Conversion ✔✔

31 Optilia BGA Inspection Configurations Hand-operated Standard Exclusive XL system

32 Optilia BGA Inspection Configurations ProductsXLExclusiveStandard Hand-operated Digital 5.0MP Microscope ESD-protected ✔✔✔✔ Side Viewing BGA lens, Ultra Small Size Probe ✔✔ Small Size 90° Optical probe ✔✔ Side Viewing BGA lens, Small size Probe ✔ Side Viewing BGA lens, Low Aperture Probe ✔ Background Illumination Attachable Micro-prism ✔✔ Background Illumination Fiber optics Brush Light ✔✔✔ Stand for Brush Light Background Illumination ✔✔✔ 1-100x Varifocal Lens with LED RingLight ✔✔✔ RingLight White LED for 100x Objective ✔✔✔ Focusing Stand, Coarse/fine movement ✔✔ Extra large Boom Stand, Coarse/fine mov. ✔ PCB Holder, ESD-Protected ✔ Desktop Holder ✔ Precision XY-Translation Board ✔✔ OptiPix Software Full, Database Lite Version Annual Service and Support for OptiPix ✔✔✔✔ Aluminum Transport Case ✔✔✔ Price


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