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Tensho Poland Corp. PARTNER OF YOUR BUSINESS for YOUR benefit TENSHO POLAND CORPORATION February 2012.

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Presentation on theme: "Tensho Poland Corp. PARTNER OF YOUR BUSINESS for YOUR benefit TENSHO POLAND CORPORATION February 2012."— Presentation transcript:

1 Tensho Poland Corp. PARTNER OF YOUR BUSINESS for YOUR benefit TENSHO POLAND CORPORATION February 2012

2 Tensho Group Tensho Poland Corp. CONSOLIDATED SALES IN 2010 EUR 175 million BUSINESS ACTIVITY IN AREAS Specialized in plastic injection molding with painting and assembly processes 11%

3 Japan Europe North America South America China Global Network Tensho Poland Corp.

4 GUNMA PLANT YABUKI PLANT SAITAMA PLANT MIE PLANT KANSAI OFFICE TOKAI OFFICE Japan FUKUSHIMA PLANT TOKYO HEAD OFFICE Tensho Poland Corp.

5 TMC North America and China TAC San Diego Rosarito Tensho Poland Corp. TCH Chángzhōu Tensho Mexico Corp. Calle Emiliano Zapata 376, Col. Reforma Playas de Rosarito, B.C. CP Mexico Tensho China No.3 Yunlong Road, Daitou Industry District Of Liyang Jiangsu Province, China

6 Europe Poland Toruń Tensho Poland Corp.

7 TPC MAP

8 Tensho Poland Corporation Sp. z o.o. Address : Ostaszewo 57F Łysomice, Poland Date of foundation : 12/2006 Start of operation: 02/2008 Number of employees: 280 people (end of Jan) Capital : TOTAL PLN 85 million TENSHO PLN 54 million (64%) MITSUI & Co., Ltd PLN 31 million (36%) Tensho Poland Corp.

9 TPC’s History 2006-Dec-20:company’s foundation 2008-February:start of production, start of cooperation with Sharp Manufacturing PL 2011-March:start of cooperation with Toshiba Television CE 2011-April: start of cooperation with BriVictory Display Technology 2012-March:start of cooperation with TPV Displays 2013-January:start of production for Volkswagen

10 Tensho Poland Corp. Organization Chart of TPC Board of Directors President ISO Management Team Manufacturing Division Engineering & QC Division Sales Division Finance Division Administration Division

11 Tensho Poland Corp. TPC Products 70 LE 835 (2012) Application - LCD TVs Front CabinetBack Cabinet Module Parts for LCD TVs

12 Tensho Group’s Automotive Experience Tensho Group supplies plastic parts for world’s leading car manufacturers: As T1  Subaru (since 1970) As T2  Honda (since 2002)  Nissan (since 2005)  Toyota (since 2006)  Hino Motors (since 2006 )

13 Tensho Group’s Automotive products’ portfolio Air Intake Grill for Toyota ScionExternal Garnish for Honda Stepwgn Dashboard for Nissan Bluebird Step Cover for Honda CRV Engine Cover for Honda AccordGlove Box for Nissan X12B Cube

14 TENSHO POLAND Automotive Experience November 2011 – first nomination for VW project as T1 Supplier Part’s name: Insulating Mat Model:VW Amarok SOP:January 2013

15 Tensho Poland Corp. Working with TPC – YOUR Benefit Plastic injection moulding ‘one stop shop’ incl: - Mould design, production, remodeling and maintenance - Materials/parts procurement control Variety of machines and experience in injection moulding Sufficient capacity of eco-friendly painting facility Total support for hot stamping (foiling) Clean and cost-effective production JIT delivery ISO accredited management/control Full client support with Tensho global network

16 ‘One stop shop’ TPC – YOUR Benefit Material & parts proc. InjectionPainting Assembly Inspection Despatch Integrated production to maximise YOUR productivity Mould design & support: Design Support Production Transfer & Setup Production: Maintenance &Remodelling

17 Tensho Poland Corp. Injection equipment 3500 t × 1 2500 t × 3 1600 t × 3 1300 t × 2 850 t × 3 650 t × 2 550 t × 2 450 t × 2 Total: 18 injection machines Heaco x 1 (Super Charger x2) E-Mold x 6 EMCO x 5 Gas Assist x 2

18 Tensho Poland Corp. Injection – YOUR Benefit Wide range of injection machines (18 machines: 450t – 3500t) Capable of producing over 80” cabinets 2 cavities available (experience in large exterior parts ) High gloss F/C & B/C Sufficient capacity (average capacity utilisation: app 40%) Meet YOUR demands for varied sizes

19 Tensho Poland Corp. Painting area

20 Tensho Poland Corp. Painting Processes 2 Automatic Lines Painting Drying Placing on painting jig

21 Tensho Poland Corp. Painting Processes 2 Semi-Automatic Lines Painting Drying Assembly & Inspection

22 Tensho Poland Corp. Painting – YOUR Benefit Sufficient capacity: 200,000 pieces / month 2 automatic lines 2 semi-automatic lines 2 manual lines Eco-friendly painting Water-based painting lines devices allowing painting using the electrode position method (Automatic lines) Stable supply to YOUR paint models

23 Tensho Poland Corp. Hot Stamping (Foiling) ・ Hot stamping line : 2 ・ Hot stamping machines : 2 ・ Capacity : pcs/month

24 Tensho Poland Corp. Hot Stamping (Foiling) – YOUR Benefit Total management in our close ties with machine and foil suppliers Machine: Navitas, Amagasaki etc Foil: Nissha, Katani, Reiko, Kurz etc ‘Knowledge/expertise bank’ from rich experience in: Front decoration Whole-surface hot stamping (foiling), etc. Full support for YOU by technical solutions and know-how esp. in product designing phase

25 Tensho Poland Corp. Assembly Line ・ Number of lines : 8 ・ TAMPO printing machines : 10 ・ Screen printing tools : 5 ・ Sp-sheet press : 5 ・ Work tables : 100pcs ・ Capacity : TV – 200,000 pcs/month Module – 360,000 pcs/month

26 Tensho Poland Corp. Assembly Processes (TV & Modules) Tampo printingAngle parts attaching Semi-auto spacer stickingSpacer sticking

27 Assembly – YOUR Benefit Cost effective production line Semi-automatic spacer pasting machine Production efficiency: approx +50% (40” upper & lower) (depends on specifications and level of difficulty)

28 Assembly – YOUR Benefit Clean environment Special Cleaning Device (Test Result) Particles: 0.31mm² + Before: 18 particles detected After: TPC cleaning device: 0 particle detected Water cleaning device: 0 particle detected Satisfactory cleanliness Same cleanliness as water cleaning

29 Tensho Poland Corp. 3D Measurement Equipment Measuring ranges in mm (in)3D machine X axis1000 (39,4) Y axis1200 (47,2) Z axis600 (23,6) Precision measurement Best quality control Pinpoint and solve every kind of problems Improve product quality and reliability Equipment ‘Contura G2’ by Carl Zeiss

30 Production Control and Kaizen Activities Activities to accomplish higher productivity incl: Risk self-assessment + KPI control 3S visualisation Health & safety committee Weekly department managers meeting

31 Tensho Poland Corp. Certification ISO 9001: 2008 Certificate No : NC-1865 (dated 21 st January 2010) Certification Body : Biuro Certifikacji Polskiego Rejestru Statkow S.A. ISO 14001: 2004 Certificate No: NC-1865 (dated 1 st December 2010) Certification Body : Biuro Certifikacji Polskiego Rejestru Statkow S.A. ISO/TS Under preparation for certification process. Estimated time of obtaining – first half of 2013

32 Tensho Poland Corp. YOUR Benefit – Wrap up Varied production facility Integrated production incl mould design support Cost effective and clean assembly processes JIT & pull production and delivery ISO accredited QC system and work practice Experience and expertise For our long partnership…

33 Tensho Poland Corp. PARTNER OF YOUR BUSINESS February 2012 TENSHO POLAND CORPORATION THANK YOU


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