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Railtech (UK) Limited One Shot Crucible, Cost Saving Technology.

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Presentation on theme: "Railtech (UK) Limited One Shot Crucible, Cost Saving Technology."— Presentation transcript:

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2 Railtech (UK) Limited One Shot Crucible, Cost Saving Technology

3 Reduction in Welding Time Save 40% of welding time using the one shot crucible technology.

4 5 minutes 5 minutes 30 seconds 30 seconds 30 seconds 30 seconds 30 seconds 30 seconds During preheating during preheating PROCESSPROCESS ONE-SHOT CRUCIBLE STANDARD CRUCIBLE ONE-SHOT CRUCIBLE STANDARD CRUCIBLE TIME REDUCED BY 40% TIME REDUCED BY 40% 4 minutes 4 minutes 4 minutes 4 minutes 3 minutes 7 minutes 3 minutes 7 minutes 3 minutes 3 minutes 3 minutes 3 minutes 5 minutes 5 minutes 3 minutes 3 minutes Luting moulds Preheating Crucible preparation Burner removing and crucible positioning Reaction and casting Setting briquet and moulds Setting briquet and moulds Cooling and material removing Unmoulding and shearing Gap adjusting Gap adjusting Crucible adjustment and centering 10 minutes* 10 minutes* Crucible cleaning and preheating * Crucible cleaning and preheating * * 10 welds WELDING TIMES 24 minutes40 minutes 0 minutes 0 minutes 0 minutes 2 minutes 0 minutes 2 minutes

5 Reduction in Equipment Weight Save 42% of welding equipment weight using the one shot crucible technology.

6 5,400 kg 9,500 kg 5,400 kg 9,500 kg 21,600 kg 21,000 kg 21,600 kg 21,000 kg 1,650 kg 1,650 kg 1,650 kg 1,650 kg 5,600 kg 5,600 kg 5,600 kg 5,600 kg 6,000 kg 6,000 kg 6,000 kg 6,000 kg PROCESS PROCESS PROCESS PROCESS ONE-SHOT CURCIBLE STANDARD CRUCIBLE ONE-SHOT CURCIBLE STANDARD CRUCIBLE Weight reduction 42% Weight reduction 42% 8,000 kg10,500 kg 8,000 kg10,500 kg WELDING HARDWARE Base plate Set of side plates Clamp positioning moulds Slag tray One-shot crucible Sheated crucible Kit UIC 60 14,500 kg 14,500 kg 6,000 kg 52,250 kg90,150 kg 3,000 kg 1,900 kg 3,000 kg 1,900 kg Removal fork Thimble rod Removal fork Thimble rod Crucible extension Crucible support Crucible cover 5,500 kg 5,500 kg Tube of paste Luting paste Tube of paste Luting paste 1,000 kg 3,000 kg 1,000 kg 3,000 kg 5,000 kg 5,000 kg Axial crucible stand

7 One Shot Crucible Other Advantages Decreases significantly the defect rate of installation Decreases significantly the defect rate of installation The Eco filter system protects the welders from the fume The Eco filter system protects the welders from the fume

8 Thank you for your attention. Railtech UK Limited One shot, Cost Saving Technology


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