1. Railtech (UK) Limited One Shot Crucible, Cost Saving Technology

2. Reduction in Welding Time
Save 40% of welding time using the one shot crucible technology.

3. 24 minutes 40 minutes WELDING TIMES PROCESS PROCESS
ONE-SHOT CRUCIBLE STANDARD CRUCIBLE
TIME REDUCED BY 40%
24 minutes 40 minutes
0 minutes
10 minutes*
Crucible cleaning and preheating *
5 minutes minutes
Gap adjusting
3 minutes minutes
Setting briquet and moulds
3 minutes minutes
Luting moulds
0 minutes minutes
Crucible adjustment and centering
4 minutes minutes
Preheating
During preheating during preheating
Crucible preparation
30 seconds seconds
Burner removing and crucible positioning
30 seconds seconds
Reaction and casting
5 minutes minutes
Cooling and material removing
3 minutes minutes
Unmoulding and shearing
* 10 welds

4. Reduction in Equipment Weight
Save 42% of welding equipment weight using the one shot crucible technology.

5. Clamp positioning moulds One-shot crucible Sheated crucible
WELDING HARDWARE
PROCESS PROCESS
ONE-SHOT CURCIBLE STANDARD CRUCIBLE
Weight reduction 42%
52,250 kg 90,150 kg
21,600 kg ,000 kg
Kit UIC 60
5,600 kg ,600 kg
Set of side plates
1,650 kg ,650 kg
Base plate
5,400 kg ,500 kg
Clamp positioning moulds
6,000 kg ,000 kg
Slag tray
1,000 kg ,000 kg
Tube of paste Luting paste
8,000 kg ,500 kg
One-shot crucible Sheated crucible
Crucible extension
14,500 kg
Axial crucible stand
5,500 kg
Crucible support
5,000 kg
Crucible cover
6,000 kg
3,000 kg ,900 kg
Removal fork Thimble rod

6. One Shot Crucible Other Advantages
Decreases significantly the defect rate of installation
The Eco filter system protects the welders from the fume

7. Thank you for your attention
Thank you for your attention. Railtech UK Limited One shot, Cost Saving Technology