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Railtech (UK) Limited Hybrid Mould A Revolution in Maintenance Welding Railtech (UK) Limited Hybrid Mould A Revolution in Maintenance Welding.

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Presentation on theme: "Railtech (UK) Limited Hybrid Mould A Revolution in Maintenance Welding Railtech (UK) Limited Hybrid Mould A Revolution in Maintenance Welding."— Presentation transcript:

1 Railtech (UK) Limited Hybrid Mould A Revolution in Maintenance Welding Railtech (UK) Limited Hybrid Mould A Revolution in Maintenance Welding

2 Features of the New Hybrid Wear Moulds 1. Fewer moulds for greater rail wear 2. Polystyrene inserts 3. Partially felted moulds 4. Luting from tubes 5. Larger vent risers…

3 Hybrid Mould Range Mould Type WearRail Mould Type WearRail Type B Hybrid mm A-113A (Max step 7mm) Type C Hybrid mm A-113A (Max step 3mm) (Max step 3mm)

4 PLA HY Type B Dissimilar rail wear up to 7mm Max rail wear 15mm 15 mm 4 mm Step 3 x 5mm = 15mm 4 mm step 4 mm Head wear steps

5 PLA HY Type C Dissimilar rail wear up to 3mm Max rail wear 15mm Head wear steps 3 x 5mm = 15mm

6 Wear on the first rail Wear on the second rail 0 HYC HYB 1 HYC HYB 2 HYC HYB 3 HYC HYB 4 HYC HYB 5 HYC HYB 6 HYC HYB 7 HYC HYB 8 HYC HYB 9 HYC HYB 10 HYB HYC HYB 11 HYB HYC HYB 12 HYB HYC 13 HYB HYC 14 HYB HYC 15 HYB HYC MATRIX WEAR MOULDS

7 Reduction in Product Weight Save 45% in product weight for a 2 x weld maintenance work using the Hybrid technology.

8 Previous Moulds 2 x B types for 110A 2 x B types for 113A 2 x C types for 110A 2 x C types for 113A 2 x A types for 110A & 113A 1 x wide gap 3 x crucibles Hybrid Moulds 2 x type B for 109, 110A & 113A 2 x type C for 109, 110A & 113A 1 x wide gap 3 x crucibles TOTAL WEGHT REDUCTION OF 45%... Previous kit range for maintenance welding New hybrid kit range for maintenance welding 272,3 kg149,1 kg

9 Thank you for your attention. Railtech UK Limited Hybrid Mould, a revolution in maintenance welding


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