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Air Canada Technical Services Engine Component Repair Capabilities CFM56-3 Engines.

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Presentation on theme: "Air Canada Technical Services Engine Component Repair Capabilities CFM56-3 Engines."— Presentation transcript:

1 Air Canada Technical Services Engine Component Repair Capabilities CFM56-3 Engines

2 Engine Components - Repair Development Expertise With over 60 years of experience in engine maintenance, Air Canada Technical Services ability to reduce your engine maintenance costs is second to none. We have a strong engineering team dedicated specifically to address your needs for engine component repairs. You send the damaged component to us and we fix it. Simple as that! Our expertise in engine component repair development has resulted in significant savings for Air Canada and our numerous customers over the years. We can offer you our existing repairs or develop one unique to your requirements and have it approved by Transport Canada (AE- 100) or by an FAA/DER (8110-3). You cant afford to wait any longer. Let us show you what we can do.

3 Air Canada Technical Services Centre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: / Outside Canada & US: / Telephone: CFM56-3 HPC 4 To 9 Spool Typical P/Ns 9995M23G01 Major EM Repairs Performed R001-Repair of Coating on Seal Teeth. R002-Repair of Illegible Part Markings. R003-Repair of Fwd or Aft Rabbet Diameter. ATA

4 Air Canada Technical Services Centre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: / Outside Canada & US: / Telephone: CFM56-3 HPC Front Stator Assy Typical P/Ns 1499M30G01 Major EM Repairs Performed R001-Repair Key Locked Insert. R002-Weld Repair Rotation Stop. R003-Repair Boroscope Port Thread. R004-Repair Fwd or Aft Flange Rabbet Diameter. R005-Replace Vane Sector Stop. R006-T Slot Repair. R007-Crack Repair Titanium Case. R008- Repair Flow Path. R009-Repair Threaded Holes. R010-Repair Boroscope Port Threads. R011-Crack Repair Boroscope Boss. R012-Heat Treat Temper Repair. R014-Repair Stage 4 -5 Vane Rails. ATA

5 Air Canada Technical Services Centre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: / Outside Canada & US: / Telephone: CFM56-3 HPC Rear Stator Assembly Typical P/Ns 1275M99G02 Major EM Repairs Performed R001-Repair Boroscope Port Threads. R002- Replace Welded Anti-Rotation Lugs. R003/4-Repair Aft Flange Rabbit Diameter. R005-Apply Rub Coat. R006-Repair Forward Lip Outer Diameter. R007-Weld Repair Cracked Incoloy 903 Cases. R008-Weld Repair Cracked Incoloy 907/909 Cases. R009-Weld Repair Cracked Incoloy 909 Cases. ATA

6 Air Canada Technical Services Centre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: / Outside Canada & US: / Telephone: CFM56-3 Combustion Case Typical P/Ns 9523M17G10 Major EM Repairs Performed R001-Threaded Holes Repair. R002-Blend OGVs ATA

7 Air Canada Technical Services Centre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: / Outside Canada & US: / Telephone: CFM56-3 Fuel Manifold Typical P/Ns 9375M90G06 Major EM Repairs Performed R001-Fuel Tube Dent Repair. R002-Repair of Silver Plate, Fuel Tube Nuts. ATA

8 Air Canada Technical Services Centre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: / Outside Canada & US: / Telephone: CFM56-3 Rear Rotating Air Seal Typical P/Ns 9514M68P01 Major EM Repairs Performed R001-Repair of Coating on Seal Teeth R002-Repair of Illegible Part Markings. R003-Repair of Fwd or Aft Rabbet Diameter. ATA

9 Air Canada Technical Services Centre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: / Outside Canada & US: / Telephone: CFM56-3 Combustion Chamber Assembly (Bolted Dome) Typical P/Ns 1493M63G01 Major EM Repairs Performed Inspect and Overhaul as Required. Disassemble, Inspect, Repair or Replace Sub Components as Required. Apply Thermal Barrier Coating. New Nuts and Bolts. All Additional Replacement Parts Charged Separately. ATA

10 Air Canada Technical Services Centre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: / Outside Canada & US: / Telephone: CFM56-3 Combustor Inner Cowl Typical P/Ns 9531M11G02 Major EM Repairs Performed R002-Inspect and Rework ATA

11 Air Canada Technical Services Centre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: / Outside Canada & US: / Telephone: CFM56-3 Combustor Dome (Bolted) Typical P/Ns 1317M58G01 Major EM Repairs Performed R001-Weld Repair, Re-size, Stress Relief. R002-Primary Swirler Nozzle Repair/Replacement. R003-Repair Swirler Anti-Rotation Tangs. R005-Remove Thermal Barrier Coating. R006-Apply Thermal Barrier Coating. R007-Replace Secondary Nozzle Flange. R008-Replace Primary Swirler Retainer. R009-Weld Repair Bolt Holes. R010-Deflector Replacement. R012-Swirler Replacement. R013-Resize Dome. ATA

12 Air Canada Technical Services Centre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: / Outside Canada & US: / Telephone: CFM56-3 Combustor Inner Liner Typical P/Ns 1317M89G01 Major EM Repairs Performed R001-Weld Repair, Resize Stress Relief. R002-Repair of Inner Liner Seal. R003-Remove Nut Plates. R004-Replace Nut Plates. R005-Remove Thermal Barrier Coating. R006-Replace Thermal Barrier Coating. R007-Repair Liner Bolt Holes. R008-Weld Patch Repair. R009- Repair Inner Liner Aft Support Ring. R010-Repair Bolt Holes. R011-Support Leg Weld Repair. R012-Apply Thicker Thermal Barrier Coating. ATA

13 Air Canada Technical Services Centre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: / Outside Canada & US: / Telephone: CFM56-3 Combustor Outer Liner Typical P/Ns 1317M90G01 Major EM Repairs Performed R001-Weld Repair and Resize. R002-Aft Seal Flange Restoration. R003-Remove Thermal Barrier Coating. R004-Replace Thermal Barrier Coating. R005-Remove Lug Ring. R006- Replace Lug Ring. R007-Repair Bolt Holes. R008-Weld, Resize, Stress Relief. R009- Igniter Sleeve Ferrule Repair/Replacement. R012-Weld Patch Repair. R013-Repair Lug Ring Aft Surface. R014-Replace Igniter Ferrule. R015-Weld Repair Aft Seal Flange. R016-Apply Thick Thermal Barrier Coating. R017-Igniter Port Local Sizing Repair. R019-Replace Outer Liner Support Ring. ATA

14 Air Canada Technical Services Centre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: / Outside Canada & US: / Telephone: CFM56-3 Air Impingement Manifold Typical P/Ns 9513M16G04 Major EM Repairs Performed R001-Tack Weld Repair Manifolds. ATA

15 Air Canada Technical Services Centre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: / Outside Canada & US: / Telephone: CFM56-3 LPT Stage 4 Disk Typical P/Ns Major EM Repairs Performed Clean and Inspect. ATA

16 Air Canada Technical Services Centre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: / Outside Canada & US: / Telephone: CFM56-3 LPT Stage 1 Disk Typical P/Ns Major EM Repairs Performed Clean and Inspect ATA

17 Air Canada Technical Services Centre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: / Outside Canada & US: / Telephone: CFM56-3 LPT Stage 3 Disk Typical P/Ns Major EM Repairs Performed Clean and Inspect ATA

18 Air Canada Technical Services Centre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: / Outside Canada & US: / Telephone: CFM56-3 LPT Stage 2 Disk Typical P/Ns Major EM Repairs Performed Clean and Inspect ATA

19 Air Canada Technical Services Centre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: / Outside Canada & US: / Telephone: CFM56-3 LPT Rotating Airseal Stage 1 Typical P/Ns Major EM Repairs Performed R002-Recondition Retaining Mating face. R003-Touchup Seal teeth. R004-Weld Repair of Seal Teeth. ATA

20 Air Canada Technical Services Centre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: / Outside Canada & US: / Telephone: CFM56-3 LPT Rotating Airseal Stage 3 Typical P/Ns Major EM Repairs Performed R002-Recondition Retaining Mating Face. R003-Touchup Seal Teeth. R004-Weld Repair of Seal Teeth. ATA

21 Air Canada Technical Services Centre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: / Outside Canada & US: / Telephone: CFM56-3 LPT Rotating Airseal Stage 4 Typical P/Ns Major EM Repairs Performed R002-Recondition Retaining Mating Face. R003-Touchup Seal Teeth. R004-Weld Repair of Seal Teeth. ATA

22 Air Canada Technical Services Centre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: / Outside Canada & US: / Telephone: CFM56-3 LPT Rotating Airseal Stage 2 Typical P/Ns Major EM Repairs Performed R002-Recondition Retaining Mating Face. R003-Touchup Seal Teeth. R004-Weld Repair of Seal Teeth. ATA

23 Air Canada Technical Services Centre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: / Outside Canada & US: / Telephone: CFM56-3 #5 Bearing Nut Typical P/Ns Major EM Repairs Performed R001-Repair of Mating Faces. R002-Recondition of Silver Coating ATA

24 Air Canada Technical Services Centre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: / Outside Canada & US: / Telephone: CFM56-3Duct Rear Vent Typical P/Ns Major EM Repairs Performed R001-Replacement of Locating Pins R002-Locating Slots by Welding. R003- Recondition Front Locating Diameter. ATA

25 Air Canada Technical Services Centre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: / Outside Canada & US: / Telephone: ATA CFM56-3 LPT Frame (TRF) Typical P/Ns Major EM Repairs Performed R001 To R005 Replace Details R006- Restore Face R007- Restore Diameter R008- Restore Face R009- Replace Tube Fittings R011 To R013-Restore Faces R015,016- Restore diameters R017- Replace Tube R018- Replace Tube R020- Weld Repair Cracks ACR01- Blend Repair Cracks (DER # RDE ) ACR02- Weld Repair Cracks (DER# RDE ) R022- Stud Replacement. R023- Install Bushings R025- Install Bushings R026-Replace Clevis Bushes. R027-Replace heat Shields. Note: ACR01 and ACR02 are in-house developed repairs based on R021.

26 Air Canada Technical Services Centre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: / Outside Canada & US: / Telephone: CFM56-3 #5 Bearing Support Typical P/Ns Major EM Repairs Performed R001-Replace Swaged Self Locking Inserts. R002- Recondition Abradable Coating. R003-Recondition Rabbet Diameter F. R004-Recondition Oil Scavenge Tube Nipple Spherical Seating Surface. R005- Recondition Rabbet Diameter D. R006- Recondition Rabbet Diameter G. ATA

27 Air Canada Technical Services Centre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: / Outside Canada & US: / Telephone: CFM56-3 Inlet Gearbox Housing Typical P/Ns 9976M74G04 Major EM Repairs Performed R001-Replace Oil Nozzles and Plugs. R002-Repair Stripped Jackscrew Holes. ATA


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