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FAA Repair Station #VTVR906K EASA #145.4178. 1 St. Mark Street Auburn, MA 01501 Tel. (508) 721-7679 Toll-Free USA (888) 368-3434 Fax (508) 721-7968 Email:

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Presentation on theme: "FAA Repair Station #VTVR906K EASA #145.4178. 1 St. Mark Street Auburn, MA 01501 Tel. (508) 721-7679 Toll-Free USA (888) 368-3434 Fax (508) 721-7968 Email:"— Presentation transcript:

1 FAA Repair Station #VTVR906K EASA #

2 1 St. Mark Street Auburn, MA Tel. (508) Toll-Free USA (888) Fax (508) Website: 21,000 Square Feet

3  Total facility size (2 locations): 40,000 sq. ft.  15,000 sq. ft. expansion completed 2008  Total Workforce: Approx. 50 Employees  Annual Revenue: $17+ Million (2009)  Non-Union, 1.5 Shifts, 6 days  Two-time New England Small Business Subcontractor of the Year  Defense Supply Center Gold Award since 2005  Three-time Pratt & Whitney MBE Small Business Subcontractor of the Year  UTC Diverse Supplier Excellence Award 2009

4  25 employees  Over 125 combined years of experience in component repair  Majority of our machine operators and inspectors hold Air Repairmen Certificates  Inspectors and Quality Manager hold A&P Certificates

5  President – Amar Kapur  General Manager – Jay Kapur  Financial Manager – Rita Kapur  Engineering & Quality Manager – Thomas Young  Chief Inspector – David Stelmach  Customer Support – Brad Parks  Production Manager – David Sampson

6  Founded 1990 in Worcester, MA  Sold in 1999 to Bearing Inspection, Inc.  Moved to state-of-the-art facility in 2002  Acquired in March, 2003 by Aimco, Inc.  Aimco started in 1973 by Amar & Ani Kapur from 3 rd Floor Apartment and Garage in Worcester, MA  Achieved ISO 9001:2000 and AS9110 Registration in 2009

7 Aimco, Inc.

8 Two-time U.S. Small Business Administration’s New England Small Business Subcontractor of the Year Primary Industries Served – Aerospace, Power Generation, Defense, Semiconductor, Manufacturing Major Customers – Pratt & Whitney, Boeing, Raytheon, Northrop Grumman, General Dynamics, Rolls Royce, U.S. Government Welding Products Brazing AlloysBulk & Cylinder Gases

9  Weld Wire Processing  Straightening & Cutting  Precision Layer Wound Spooling  Color Coding, Flag Tagging  Argon Packaging  Ultrasonic Cleaning  Brazing Alloy Manufacturing  Braze Rings  Braze Powder, Paste  Other Preforms

10 Vendor Managed Inventory (VMI) Solutions  Transactions automatically recorded and monitored by Aimtek  Configurable shelving to accommodate different size items  Lot number and expiration date tracking and notification  Utilizes passive RFID technology and Gen2 passive tags (reusable)  Durable 16 gauge steel construction, made in U.S.A.  170+ Standard reports available  Track materials directly to work orders, cost centers, department, etc.

11 Developed Original PlasmaGun™ in Conjunction with NASA in 1964 Full-line Manufacturer of Thermal Spray Equipment and Materials. Primary Industries Served - Aerospace, Petrochemical, Pulp/Paper, Defense, Automotive, Industrial Major Customers – US Navy, Pratt & Whitney, DuPont, Goodrich Thermal Spray Technologies

12 Turn-Key Thermal Spray Cells Plasma, Twin-Wire Arc, and Cold Spray Robotic Integration, Automation Powder and Wire consumables

13  Hot section component repair  Non-rotating components  Services over 300 customers in over 20 countries worldwide  Quick turn times  Large rotable pool  AOG support

14 PT6 JT15D PW100 PW150 PW200 PW300 PW500 PW901

15

16 Manual GTAW (TIG) Welding Cells 75 KVA Resistance Welder with Microprocessor Control Automatic (GTAW) TIG Welding Cell

17 Two 7-axis Robotic Plasma Spray Cells Manual Plasma Spray Cell

18 Horizontal CNC Lathe Vertical & Horizontal CNC Milling Center Six Horizontal Lathes, up to 24” capacity Four Bridgeport variable speed Mills Precision Surface Grinder

19  Coordinate Measuring Machine (CMM) with up to.0001” accuracy  In-house certified Fluorescent Penetrant Inspection (FPI) SPOP 82

20  SPOP 301 & 308 Chemical Stripping  Abrasive Grit Blast, SPOP 218  Wet Cleaning, SPOP 209  Ultrasonic Cleaning

21  Eight fully equipped precision finishing booths  Capabilities include Grinding, Blending, Cold-Working

22  Heat Treating  Electron Beam Welding  X-Ray Inspection  Proprietary Coatings, such as Sermalloy J  Nickel Plating  Magnetic Particle Inspection  Water-Jet Stripping

23 Overhaul Manual-approved repairs Specialized Repairs (P&WC SRR): PT6A-27 SED Partial Dome Replacement PT6A-60 Inner & Outer Liner TDF Modification PT6A-60 Fuel Nozzle Sleeve Repair PT6A-60 Outer Combustion Liner LED Replacement TBC per CPW385 TBC per CPW672 (pending) JT15D Combustion Liner – All schemes PW100 Outer Combustion Liner PW100 Small Exit Duct – All schemes PW545 Turbine Support Case Service Bulletins OEM and FAA approved Repair Schemes

24 #2 & #3 Bearing Cover & Assemblies #3-4 Bearing Support Inlet Housing Impeller Housing Combustion Liner Large & Small Exit Duct CT Shroud Housing / PT Shaft Housing PT Stator Housing Exhaust Duct Accessory Gearbox Housing Lock Plate P.T. Shroud P.T. Shroud Housing Service Bulletin Incorporation P&WC Approved Repair Schemes In-house Engineering Analysis & Repair Development

25 #4 Bearing Covers & Assemblies Series 1-5 Combustion Liners Exhaust Duct Large Exit Duct Small Exit Duct Low Pressure Turbine Stator Support H.P. Turbine Air Seal Front Inner Bypass Duct Assemblies Rear Inner Bypass Duct Assemblies Service Bulletin Incorporation P&WC Approved Repair Schemes In-house Engineering Analysis & Repair Development

26 Small Exit Duct Vane Ring Outer Support Housing Inner & Outer Combustion Liner Low Pressure Turbine Housing Assembly L.P. Turbine Seal Housing Vane Ring Front Inner Support Housing H.P. Impeller Air Seal Housing Bearing Housing / Cover Turbine Case Assembly Intermediate Case Assembly Service Bulletin Incorporation P&WC Approved Repair Schemes In-house Engineering Analysis & Repair Development

27 Small Exit Duct Vane Ring Outer Support Housing Inner & Outer Combustion Liner Low Pressure Turbine Housing Assembly L.P. Turbine Seal Housing Vane Ring Front Inner Support Housing H.P. Impeller Air Seal Housing Bearing Housing / Cover Turbine Case Assembly Intermediate Case Assembly Service Bulletin Incorporation P&WC Approved Repair Schemes In-house Engineering Analysis & Repair Development

28 Inner Combustion Liner Outer Combustion Liner Vane Ring Lock Plate #5 Bearing External Heat Shield Compressor Turbine Baffle Housing Turbine Support Case Turbine Exhaust Nozzle Service Bulletin Incorporation P&WC Approved Repair Schemes In-house Engineering Analysis & Repair Development

29 Small Exit Duct Vane Ring Outer Support Housing Inner & Outer Combustion Liner Low Pressure Turbine Housing Assembly L.P. Turbine Seal Housing Vane Ring Front Inner Support Housing H.P. Impeller Air Seal Housing H.P. Inner Baffle Assembly Bearing Housing / Cover Turbine Case Assembly Intermediate Case Assembly Service Bulletin Incorporation P&WC Approved Repair Schemes In-house Engineering Analysis & Repair Development

30 o Combustion Liners o High Turbine Air Seal o High Turbine Stator Retaining Ring o Exhaust Duct Support o Exhaust Duct Attenuator Assembly o Outer Exhaust Duct Attenuator Assembly o Muffler Plug Assembly o Service Bulletin Incorporation o P&WC Approved Repair Schemes o In-house Engineering Analysis & Repair Development

31  PT6A-27 Small Exit Duct Partial Dome Replacement  PW150 Small Exit Duct and other components  TBC per CPW672 (pending)  PW300 H.P. Inner Baffle  PW901 Components  PT6A C.T. Shroud Housing Retaining Ring Replacement  PT6A C.T. Shroud Housing Rear Section Replacements

32  Supplier Gold Certification Process Initiated  2009 UTC Diverse Supplier Excellence Award  ACE program with specific goals and targets

33  Increasing in-house capabilities to improve turn times, i.e. Heat Treating, EB Welding  New Processes – Cold Spray, Brazing, Laser Drilling  Build international network of industry partners.  Expand rotable pool through partnering with customers.  Expand repair capabilities into additional OEM engine models and Military engines  Acquisition within industry

34 Please visit our website for more Information


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