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Pacific Labs & VVX engineering Uk Presented New Technology Products for Air Pollution Control & Acid manufacturing plant Based on PLASMA Technology.

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Presentation on theme: "Pacific Labs & VVX engineering Uk Presented New Technology Products for Air Pollution Control & Acid manufacturing plant Based on PLASMA Technology."— Presentation transcript:

1 Pacific Labs & VVX engineering Uk Presented New Technology Products for Air Pollution Control & Acid manufacturing plant Based on PLASMA Technology.

2 Introduction What we can offer : Desulphurisation & Denitrification plant for Flue Gas to make Fertlisers, Ammonia or calcium based Nitrate & Phosphate. Mini Fertliser unit for Small farmers to make their own Fertiliser Air Plasma Generator for Air Conditioning / HVAC Projects Modular City Air Cleaner for cleaning of Polluted air of City HNO3 Manufacturing plant from Air H2SO4 Manufacturing Plant.

3 Our Principal M/s VVX Engg. Limited, is manufacturer of HIGH VOLTAGE PLASMA Generation System for AIR PURIFICATION & De- odorisation plants for solid waste, based on High Voltage & Bio-Degradation process. They have supplied various types of CUSTOMISED systems based on these principles to the worldwide customers.

4 These systems can be used in Industrial fields for removal of Toxic Pollutants in gases. These systems are requires No maintenance or little maintenance as compared to other. It can be run in Unattended operation requires less manpower. We suggest 2-3 persons per shift for operation of these plants. These systems can be used in Industrial fields for removal of Toxic Pollutants in gases. These systems are requires No maintenance or little maintenance as compared to other. It can be run in Unattended operation requires less manpower. We suggest 2-3 persons per shift for operation of these plants.

5 Industrial Desulphurisation & De Nitrifications plant. INTRODUCTION The treatment for DeNOx and DeSOx of exhausted fume is very complex and require more step of treatments to assure the required performance. We offer a SEMIDRY process which has secondary products Ammonium Sulphate & Ammonium Nitrate that are a very good fertilizers, which can sell in market and from this profit, they can reduce the operative cost of the plant.

6 Our process is based principally on reactions induced in COLD PLASMA Reactor, and Its not require very expensive catalyst & high temperature of the fumes. Our process is based principally on reactions induced in COLD PLASMA Reactor, and Its not require very expensive catalyst & high temperature of the fumes. Our process operate to fume temperature at normal pressure & not require to heat or to cool the fumes. Our process operate to fume temperature at normal pressure & not require to heat or to cool the fumes.

7 The COLD PLASMA Reactor is equipped with our special Cold Plasma Generator which requires a very low power. The COLD PLASMA Reactor is equipped with our special Cold Plasma Generator which requires a very low power. Inside the Cold Plasma Reactor Ammonia in water solution is dosed, so the reactions are in Cold Plasma: Inside the Cold Plasma Reactor Ammonia in water solution is dosed, so the reactions are in Cold Plasma: 1- 2NH3 + 2NO2 + H2O + 1/2O2 --> 2NH4NO3 Ammonium Nitrate 2- 2NH3 + SO2 + H2O + 1/2O2 (NH4)2SO4 Ammonium Sulphate

8 The Nitrate and Sulphate products inside the Cold Plasma Reactor are separated from fumes with Cyclone and sent to tank. To achieve the best performance, after the cyclone the fumes are sent into Wet scrubber with alkaline water, for better separation of particles from fumes.

9 PORTABLE FERTLISER MAKING PLANT Now, you can make your fertilizer at your Home. Now, you can make your fertilizer at your Home. Introducing World First Mini-fertilizer Plant for Production of calcium Nitrate fertilizer for agricultural farms, farming communities, Introducing World First Mini-fertilizer Plant for Production of calcium Nitrate fertilizer for agricultural farms, farming communities, co-operative societies and others. co-operative societies and others. Optional : Ammonium Nitrate can Optional : Ammonium Nitrate can be made by adding Ammonia be made by adding Ammonia Gas cylinder Gas cylinder

10 RAW Material : Calcium, sodium richer stones, Land Side Stones can Calcium, sodium richer stones, Land Side Stones can be accepted EXCEPT High Contents silica Stones. be accepted EXCEPT High Contents silica Stones. The chemical reaction in Plasma Chamber and stones is : The chemical reaction in Plasma Chamber and stones is : Limestone Limestone Plasma liquid + CaCO3 = Ca(NO3)2 + CO2 + H2O solid salt gas liquid solid salt gas liquid This is salt reaction of Plasma with Calcium. This is salt reaction of Plasma with Calcium.

11 More land stone are based on CaCO3. More land stone are based on CaCO3. The limestone have CaCO3 > 70% The limestone have CaCO3 > 70% The white marble is CaCO3 > 90% The white marble is CaCO3 > 90% The gravel is CaCO3 based. The gravel is CaCO3 based. If the stone have < 50% as Calcium Carbonate + Silicium + Iron + Potassium + Sodium So, final product is a mixture of Nitrate of Calcium + Iron + Potasium + Sodium If the stone have < 50% as Calcium Carbonate + Silicium + Iron + Potassium + Sodium So, final product is a mixture of Nitrate of Calcium + Iron + Potasium + Sodium This fertilizer is GOOD because introduce a lot of micronutrients that ABSOLUTELY NEED to crop ! This fertilizer is GOOD because introduce a lot of micronutrients that ABSOLUTELY NEED to crop ! Maxm. & Min. Size of stone recommended for use: From 10 mm to 300 mm Maxm. & Min. Size of stone recommended for use: From 10 mm to 300 mm

12 The silicon based stone NOT are good to produce Calcium nitrate. The silicon based stone NOT are good to produce Calcium nitrate. Portable., Can be used anywhere in the world. Portable., Can be used anywhere in the world. Require Low electricity, Can run on Solar Panel Require Low electricity, Can run on Solar Panel Does NOT require the purchase of raw material ! Natural stones can be taken as RAW material, Eco-friendly ! Does NOT require the purchase of raw material ! Natural stones can be taken as RAW material, Eco-friendly ! Calcium Nitrate fertilizer & Sodium & Potassium,stones in which N 100% available. Calcium Nitrate fertilizer & Sodium & Potassium,stones in which N 100% available. Title in N from 13 to 16. Title in N from 13 to 16.

13 AVAILABLE IMMEDIATELY for fertirrigation - should not be diluted further! AVAILABLE IMMEDIATELY for fertirrigation - should not be diluted further! Ready solution from 10% to 20% in water. Ready solution from 10% to 20% in water. Capacity: Maximum production (as dry): 20 kg / day, 40 kg / day and 100 kg / day. Maximum production (as dry): 20 kg / day, 40 kg / day and 100 kg / day. With these quantity can be fertirrigated m2/day up to 2000 or up to 4000 or up to 10,000 m2/day of crops. With these quantity can be fertirrigated m2/day up to 2000 or up to 4000 or up to 10,000 m2/day of crops. Easy & Ready to use. Easy & Ready to use. Lightweight, Easily transportable. Lightweight, Easily transportable.

14 MCAC ( Modular CITY Air Cleaner ) Air Pollution control System which purifies the AIR. Air Pollution control System which purifies the AIR. The pollution in cities is due to The pollution in cities is due to thin dusts & Vehicle exhaust thin dusts & Vehicle exhaust which causes increase which causes increase of the allergic phenomenon of the allergic phenomenon in the people of whatever age. in the people of whatever age.

15 In the industrialized areas the concentration also overcomes permissible limits, In the industrialized areas the concentration also overcomes permissible limits, 10- million of particles per cm3. While in clean areas they have been measured only 100 per cm million of particles per cm3. While in clean areas they have been measured only 100 per cm3. The greater presence of dusts, blocks the circulation of the Fresh Air in the urban areas. All we have seen at least once a city surrounded by a strip of grey clouds in form of smog. The greater presence of dusts, blocks the circulation of the Fresh Air in the urban areas. All we have seen at least once a city surrounded by a strip of grey clouds in form of smog.

16 The nature has always its remedies. A Little shower of Rain & lightning, clean 3,00,0000 litres air from the dust & contaminants The nature has always its remedies. A Little shower of Rain & lightning, clean 3,00,0000 litres air from the dust & contaminants AND AND Another is Modular City AIR Cleaner which guaranteed in cleaning of Air at maximum efficiency, with the smaller use of energy. The use of solar panels, make them completely electrically self-sufficient. Another is Modular City AIR Cleaner which guaranteed in cleaning of Air at maximum efficiency, with the smaller use of energy. The use of solar panels, make them completely electrically self-sufficient. The installation of the model require for a small supply of water and a connection to the sewer. Various Models are available from 25 K to 1000 K Lit /m3 capacities. The installation of the model require for a small supply of water and a connection to the sewer. Various Models are available from 25 K to 1000 K Lit /m3 capacities.

17 It can reduce : It can reduce : Total dust : 30% to 70% Metals : 40% to 90% Total dust : 30% to 70% Metals : 40% to 90% Ammonia : 35% to 65% Hydrocarbons : 20% to 50% Ammonia : 35% to 65% Hydrocarbons : 20% to 50% Carbon monoxide : 40% to 80% Nitrogen oxide 40% to 90% Carbon monoxide : 40% to 80% Nitrogen oxide 40% to 90% VOCs : 65% to 95% Total Viral : 5% to 50% VOCs : 65% to 95% Total Viral : 5% to 50% Total Bacteria : 90% to 100% Total Bacteria : 90% to 100%

18 Features: No use of filters, no frequent cleaning No use of filters, no frequent cleaning No active carbon replacement No active carbon replacement No catalyst for heavy metals. No catalyst for heavy metals. Low operating cost. Low operating cost. Unattended auto operation Unattended auto operation No Frequent maintenance No Frequent maintenance

19 PLASMA GENERATOR The main effect of the high-voltage electric field and high frequency is the creation of a plasma generation at ambient temperature and pressure and therefore commonly referred COLD PLASMA. The main effect of the high-voltage electric field and high frequency is the creation of a plasma generation at ambient temperature and pressure and therefore commonly referred COLD PLASMA. This cold plasma is generated This cold plasma is generated in the air has at least four effects in the air has at least four effects on air. on air. Polarization of particles, catalysis Polarization of particles, catalysis of reactions which are not commonly of reactions which are not commonly obtainable at ambient conditions. obtainable at ambient conditions.

20 Sterilization of bacteria and viruses; aggregation of particles. Sterilization of bacteria and viruses; aggregation of particles. The outgoing air from the chamber of the cold plasma has a qualitative content of substances other than they had before, while the content remains essentially the same mass. The outgoing air from the chamber of the cold plasma has a qualitative content of substances other than they had before, while the content remains essentially the same mass. To ensure the best performance and advise on the use of the Plasma Generator please do not hesitate to contact us. To ensure the best performance and advise on the use of the Plasma Generator please do not hesitate to contact us.

21 The Plasma Generator can reduce : Total dusts: 30% and 70% Total dusts: 30% and 70% Metals: 20% and 90% Metals: 20% and 90% Ammonia: 25% and 65% Ammonia: 25% and 65% Hydrocarbons: 15% and 50% Hydrocarbons: 15% and 50% Carbon monoxide: 20% and 80% Carbon monoxide: 20% and 80% Nitrogen oxides: 20% and 90% Nitrogen oxides: 20% and 90% Sulphur oxides SOx: 30% and 70% Sulphur oxides SOx: 30% and 70% VOC: 35% and 95% VOC: 35% and 95% Total bacteria: 50% and 100% Total bacteria: 50% and 100% Total viruses: 2% and 50% Total viruses: 2% and 50%

22 HNO3 Plant Our Process is based on New GREEN Technology. Our plant is very simple and to low risk. The process we can build as green- process as to reduce production-costs and also to reduce the emission of greenhouse-gas. ADVANTAGE : ADVANTAGE OF PROCESS: 1. The start gas is simply to have nitrogen & oxygen of environmental air. environmental air. 2. The reaction of oxidizing the nitrogen is from low to ambient temperature & pressure, thanks to New Technology. temperature & pressure, thanks to New Technology. 3. The reaction of synthesis of nitric acid by NO2 is carried out at low to ambient temperature & pressure. at low to ambient temperature & pressure.

23 4. No requirement of catalyst. 5. Energy requirement less that 20% of other process. 6. Only final product is Concentrated HNO3 which require special storage tank. storage tank. 7. No need of special high temperature & high pressure or vessels and piping. and piping. 8. No explosion risk. 9. Less risks of chemical accidents.

24 10. No high corrosion in piping, pumps, blowers and others thanks the low pressure & temperature. thanks the low pressure & temperature. 11. No cost for raw chemicals & energy. 12. No cost for storage of raw chemicals. 13. Eco-friendly 14. Can be worked on Solar Power + wind Power. The Possibilities are to be determined. Through these powers Possibilities are to be determined. Through these powers you will reduce 30 % power Consumption. you will reduce 30 % power Consumption.

25 Working Principle This is new patented proprietary technology ( Patent Pending 2010) Any copy of the design is strictly prohibited. This is new patented proprietary technology ( Patent Pending 2010) Any copy of the design is strictly prohibited. The production of Nitric Acid from N2 fume it can process with the following reactions (not reported the intermediate reactions): The production of Nitric Acid from N2 fume it can process with the following reactions (not reported the intermediate reactions):

26 High Voltage Ionisation High Voltage Ionisation 1) N2 + 2O > 2NO2 gas Wet Reactor Wet Reactor 2) 3NO2 + H2O ---> 2HNO3 + NO liquid / gas ( Untreated) Recirculation with High Voltage Ionisation & Cold Plasma Recirculation with High Voltage Ionisation & Cold Plasma

27 3) 2NO + O > 2NO2 gas 3) 2NO + O > 2NO2 gas Wet Reactor Wet Reactor 4) 2NO2 + 2H > 2HNO3 4) 2NO2 + 2H > 2HNO3 Final Product liquid Final Product liquid The N2 gas added with O2 gas go in first step where cross a special High Voltage Reactor. In this reactor the N2 react with O2 to form NO + NO2 = NOx (reaction 1) NO + NO2 = NOx (reaction 1)

28 The NOx cross a special wet reactor in which is in contact with water. The NOx cross a special wet reactor in which is in contact with water. The only NO2 in NOx react with water to form Nitric Acid (reactions 2 & 4). The only NO2 in NOx react with water to form Nitric Acid (reactions 2 & 4). The NO not reacted return to High Voltage reactor to complete the reaction into NO2 (reaction 3). The NO not reacted return to High Voltage reactor to complete the reaction into NO2 (reaction 3). The Nitric Acid produced is drain as liquid from wet reactor. The Nitric Acid produced is drain as liquid from wet reactor. Final Product output % Concentrated Nitric Acid, HNO3.

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30 : H2SO4 Plant INTRODUCTION The production of Sulphuric Acid from elementary Sulphur (liquid) it can process with the following reactions (not reported the intermediate reactions): The production of Sulphuric Acid from elementary Sulphur (liquid) it can process with the following reactions (not reported the intermediate reactions):

31 Burner Burner 1) S2 + 2O > 2SO2 Solid Gas Cold Plasma Solid Gas Cold Plasma 2) 2SO2 + O > 2SO3 Wet Reactor Wet Reactor 3) SO3 + H2O > H2SO4 Wet Reactor Liquid Wet Reactor Liquid

32 The S2 burned produces SO2, this gas go in Plasma Condensing Reactor where cross a special VVXs Cold Plasma Generator. The S2 burned produces SO2, this gas go in Plasma Condensing Reactor where cross a special VVXs Cold Plasma Generator. In this reactor the SO2 react with O2 added and H2O to form H2SO4 (reaction 2 & 3). In this reactor the SO2 react with O2 added and H2O to form H2SO4 (reaction 2 & 3). The Sulphuric Acid produced is drain as liquid from wet reactor. The Sulphuric Acid produced is drain as liquid from wet reactor.

33 ADVANTAGE OF VIVEXs PROCESS The start gas is O2 simply. It is produced by Molecular Sieve from air. Due to absence of Nitrogen NOx is not produced, so need for treatment for gaseous effluent from plant. The start gas is O2 simply. It is produced by Molecular Sieve from air. Due to absence of Nitrogen NOx is not produced, so need for treatment for gaseous effluent from plant. The oxidizing reaction of SO2 is carried out at low to ambient temperature & pressure. The oxidizing reaction of SO2 is carried out at low to ambient temperature & pressure. The synthesis reaction of sulphuric acid by SO2 is carried out at low to ambient temperature & pressure. The synthesis reaction of sulphuric acid by SO2 is carried out at low to ambient temperature & pressure.

34 No requirement of catalyst. No requirement of catalyst. Only final product H2SO4, require Only final product H2SO4, require special handling special handling The plant is energy balance positive. The plant is energy balance positive. Final Concentration 40 % Normal can go up to 80%.

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