3 Wide Range of Analytical Measurements Rosemount AnalyticalCombustion& PGALiquidAnalyticalGCs& ServiceFlame& GasCombustion Flue Gas AnalyzersIn Situ OxygenContinuous Gas AnalyzersCO, CO2O2NOx, SOxProcess & Gas Analysis SystemspH/ORPConductivityToroidalContactingTurbidityAmperometricDissolved OxygenChlorineOzoneWet ChemistryGCsIndustrially hardenedTransmitter styleField ServiceDemandStartupPMFlame DetectorsIR, UVHydrogenGas DetectorsToxicCombustibleSmoke, Oil & MistLeak DetectorsNotes to PresenterIt’s important for customers to understand how our organization fits together. Later in the presentation we are going to talk about “how” this organization works with customers to deliver the product and/or solution his is looking for.The World's Premier Supplier of Instrumentation and Systems for Continuous On-line Gas & Liquid Analytical Measurement and Control
4 Rosemount Analytical Inc. Liquid Analytical Products
5 Liquid Products - 77 Years of Experience 19351965A. BeckmaninventspH MeterEmerson AcquiresBeckman Instruments(Cedar Grove Division)From SmthKlineBeckman1984Beckman Instruments acquires Industrial Instruments - creates Cedar Grove Division19961993Cedar GroveConsolidationIntoIrvine Begins1938RosemountAnalyticalLiquidBeginsDivisionReportingIndustrial InstrumentsFounded19631979Rosemount AcquiresUniversal Interloc - UnilocUniversalInterlocFounded
6 Served Industries Chemical Process Drinking Water Environmental MonitoringFood & BeverageMetals & MineralsPetroleum RefiningPharmaceuticalsPowerPulp & PaperSemiconductorsTextilesWaste Water
7 Liquid Instrument Platforms 4-Wire Analyzers2-Wire TransmittersWireless TransmitterModel 56Model 5081Model 6081pH / ConductivityWireless EnabledWireless HARTAMS Aware / EDDLIntrinsically SafeMultiple LanguagesAdv. DiagnosticsAgency ApprovalsMulti-Parameter2 Current OutputsBack Lit DisplayHARTAMS Aware / EDDLPIDMultiple LanguagesAdvanced DiagnosticsMulti-ParameterHART / Ff AMS Aware / EDDLExplosion ProofMultiple LanguagesRemote ControlledAgency ApprovalsHigh TierFirst in IndustryModel 775 Smart Wireless THUMTM AdapterModel 1056Model 1066Multi-ParameterDual Sensor Input2 Current OutputsLarge Graphic DisplayHART / Pf DPMultiple LanguagesStandard DiagnosticsAgency ApprovalsServes OEM MarketMulti-ParameterHART / Ff AMS Aware / EDDLMultiple LanguagesAgency ApprovalsWireless HART Upgrade ModuleCompatible with Existing Base of HART DevicesUnlocks “Stranded Diagnostics” in HART Devices with Analog Only WiringMid Tier
8 pH and ORP Sensors 396P, Coating and Wastewater probe, Insertion 396R, Coating and Wastewater probe, Retractable3900, General Purpose probe389, Ruggedized probe for poisoning applicationsTF396, Non-Glass pH probe3800, Steam Sterilizable for Pharma/Biotech3200HP High Purity pH (power industry)3500, High Temperature, Poisoning, Coating probe396R39639003200HP3500389TF3963800
9 Contacting Conductivity Sensors For Accurate Low Range ConductivityConfigurations:Screw-In...Model 400/401Retractable...Model 402Sanitary...Model 403Low Flow Cell...Model 404Low Conductivity Measurement:Ultrapure to Surface WaterCell Constants of 0.01/cm, 0.1/cm and 1.0/cmHigh Conductivity Measurement:4 electrode (401)400401402403404
10 Toroidal Conductivity Sensors Ideal for Dirty, Coating, High ConductivityMinimal MaintenanceCorrosion Resistant MaterialsSuitable for Clean-In-Place, Coating, Viscous, or Abrasive Applications% Concentration Measurements225226228242222245Configurations:Flow Through…Models 222/242Insertion/Submersion…Models 226/228Sanitary…Model 225/245PerlickTri-ClampFlow Through
11 Amperometric Sensors - 499A Family Full Line of Measurement Choices:Free Chlorine Model FCLTotal Chlorine Model TCLMonochloramine Model MCL SystemDissolved Oxygen (ppm)Auto Air Blast Cleaning SystemTrace Dissolved Oxygen (ppb)Dissolved OzoneFast, Easy MaintenanceTwist-off MembraneHigh Current OutputVersatile Mounting, Insertion, Submersion, Low Flow Mounting ConfigurationsAuto Air Blast SystemModel DO-03/04
12 Free Chlorine: Model FCL Packaged System pH sensorNo Reagent or Conditioning RequiredRange: ppm (0-20 Dual Slope Cal)Automatic Correction to pH 10.0Two versionsFCL-01 chlorine sensor onlyFCL-02 chlorine with pH correctionConstant head flow controller--no valves or pressure regulators to worry aboutMinimum flow of 3 gph (80 gph Max)Everything mounted on a back plateSensor cables pre-wired to the analyzerChoice of Four Instruments: Model 1055, 54eA, Xmt-A, 5081Achlorine sensorinletdrainflow controller
13 Measure Total Chlorine System Model TCL Accurately Measures Total Chlorine, Range 0 – 20 ppmTotal Chlorine = Free Chlorine + Combined Chlorines (Chloramines*)Low Maintenance DesignSimple Overflow Weir: Correct Flow RateLow Flow Rate 6 GPD (0.25 GPH or 15 mL/Min)Readily Available Reagent: White Distilled Vinegar5 Gallons Lasts 2 Months: Potassium Iodide in VinegarChoice of Four InstrumentsSensorMeasuring Total Chlorine for both chlorination and dechlorination can be accomplished by the Total Chlorine Measurement System, Model TCL.This is a reagent based system, using readily available white vinegar (5%) that can be purchased locally and KI salt.Two peristaltic pumps control the reagent and sample delivery.Since chlorine measurement is sensitive to the sample flow rate, a unique overflow design is used to deliver to correct flow rate.The TCL system can be used with any of our instrumentation platforms, such as the Model 1055, 54e, Xmt or the 5081.*Chloramines: MonocChloramine, DiChloramine and TriChloramineDelivery PumpsConstant head flow controllerInletDrain
14 EPA/ETV Test Verified Performance Distribution Monitoring: Water Quality SystemComplete Systems: Sensor, Cable, and InstrumentMeasurements Can Include:pHORPConductivityTemperatureChlorine: Free, Mono, TotalDissolved OxygenTurbidityParticle IndexChoice of Four Instruments: Model 1055, 54eA, Xmt-A, 5081AEPA/ETV Test Verified Performance
15 Quick Cable-to-Sensor Release VP Connector - Variopol OptionReplace the Sensor Without Running New CableRugged Construction with Quick Cable ConnectorEliminates Cable TwistingAvailable on all Sensors, Except Toroidal ConductivitypH SensorsConductivity SensorsQuick Sensor Cable DisconnectAmperometric Sensors
16 Clarity II Online Turbidimeter Measuring System Superior Low Level Accuracy for Filtration at 0-1 NTUSingle or Dual Sensor InputUSEPA or ISO 7027 Approved MethodAdvanced Lamp Board Diagnostics and AdjustmentFull Featured NEMA 4X Analyzer with Six LanguagesTotal Suspended and Turbidity MeasurementNTU RangeSample Flow: Pressurized or Flow ThroughTwo Stage Debubbling ChamberThree Calibration Methods - Including One Point MethodReduced Formazin Required for CalibrationClass I Div 2 ApprovalTwo 4-20 mA Outputs (One per Sensor)Three Adjustable Alarms (Optional Alarm Board)PRODUCT – OVERVIEWThe Clarity II Turbidimeter is a complete system for measuring turbidity of water. The system consists of:The Analyzer Model T1055One or two sensors with debubbler/measuring chamber and cable assemblyThere is also an option to mount the above on an ABS plate.The Turbidity Analyzer Model T1055 has many of the same features as the Analyzer Model This will allow the plant to make all the liquid analytical measurements with the common operation of the Solu Comp II Analyzer Model 1055 platform.
17 Wet Chemical Analysis Wet Chemistry Analyzers Ammonia Silica Sodium PhosphateHydrazineChromiumFluorideContinuous Flow Wet Chemistry MeasurementColorimetric or Ion Specific Electrode MethodOptional Multi-Stream (Up to 6 Sample Lines)4-20 mA and 0-5 V OutputsPre-Packaged Reagent
18 Wet Chemistry Analysis Sample Pump ModuleAvailable with annualService contractSwap the pump modulefor a factory reconditionedunit once a yearArrives with years supplyof packaged reagents
19 Rosemount Analytical Inc. Combustion & Process Gas Analyzers
20 Combustion & PGA Formed through Business Consolidations 1984 – Acquired Beckman Instruments1990 – Acquired Leybold1990 – Rosemount acquired Westinghouse1993 – Consolidated Gas & Liquid Analyzer BusinessesPAD became a Business UnitCurrent locationsSolon, OhioHouston, TexasFromex- Nuevo Laredo MexicoHasselroth, GermanyWessling, GermanyHeadcount totals 356HasselrothPGA Mfg, Repair26,000 ft2Solon, OhioHeadquarters20,000 ft2HoustonSpares & Repair3,000 ft2Nuevo LaredoComb. & PGA Mfg10,500 ft2
21 Product Offering Combustion Continuous Gas Systems 6888 O2 Oxygen Analyzers:6888 O2Oxymitter 40005081 FG(High Temperature)OCX (O2 & COe)Other:OPM (Opacity)CCO 5500(In situ CO)PowerVue(Damper Drives)Continuous GasProcess & Environmental Analyzers:MLT Series AnalyzersX-STREAM PGA Series951C & 400A Single Channel GP AnalyzersSystemsIn-house integration capabilities in all World Areas:North & South America – Solon, OHEurope & Middle East – Wessling, GermanyAP – Singapore, China & India
22 Combustion Analysis & Boiler Control Products 6888Damper DrivesOxymitterXi ElectronicsOCX5081
24 Analyzers for Combustion Control The primary purpose of combustion analyzers is to maintain the optimum ratio between the fuel sent to the burner and the oxygen required to burn that available fuel. The analyzer measures oxygen. The damper drive controls the air flow to or from the burner.
25 Process Gas Analyzers951C/400AX-STREAM PGAMLT/NGA
27 Process Analyzer Overview Smart CapabilitiesDiagnostics for ease of maintenanceEasy to use menusDigital communication protocols availableWide Variety of HousingsCertifications for all general purpose & hazardous area locationsMultiple Optical Benches AvailableUp to 5 measurements in a single analyzerMix and match any combination of benchesCommon PartsReduces spare parts requirements and analyzer downtime
28 Engineered Systems Capabilities Engineered systems meet specific customer requirements for process measurements or environmental reporting.
29 Engineered Systems Capabilities Wall Mount SampleConditioning EnclosureSample ProbeROOF LEVELGROUND LEVELUnheatedLine or HeatTraceHeated Sample LineSmart AnalyzerOBJECTIVESEliminate/Reduce shelter requirementsIncrease Monitoring FlexibilityMeet Hazardous Area Classifications
30 Engineered Systems Capabilities Simplified flow schematics for Continuous Emissions Monitoring Systems (CEMS) & standard components help reduce engineering costs.
31 Engineered Systems Capabilities Custom designed sample systems and cabinets allow flexible installations for customer specific needs.
32 Engineered Systems Capabilities All systems require various amounts of engineering.Consideration for ambient conditions, measurement locations and installation area classifications must be reviewed prior to system design.This package has been designed with purges for hazardous area locations.
33 Engineered Systems Capabilities Flexibility allows Rosemount Analytical to design systems from custom built to modular. From ‘Walk In’ style fully engineered shelters to modular systems that can help reduce installation costs and cost of ownership.
34 X-STREAM Analyzer with Sample System Conventional Approach vs Emerson TransmitterHeated Sample LineAnalyzer Shelter with Process AnalyzersX-STREAM Analyzer with Sample SystemSample Tap in Process Unit
39 What is gas chromatography? Gas chromatography is an instrumental method for the separation and identification of a compoundThe sample is introduced to the GC after flowing through a sample conditioning system.The sample is then carried through a separating column by an inert gas, such as heliumThe sample is detected as a series of peaks via GC software as components leave the column and pass over the detector.
40 Gas chromatography is a proven analytical technique used in a broad range of industrial applications Ethylene PlantAromatic PlantRefineryPipelineAPPLICATIONSAmmonia Plant unitsAromatic Plant unitsEthylene Plant unitsGas Processing Plant unitsLNG Train unitsPropylene Plant unitsRefinery unitsUrea Plant unitsVinyl Chloride unitsGas Power 2 per TurbineAir Production per PlantIron/Steel per PlantPipeline 1000s of unitsGC CHARACTERISTICSThe broadest range of chemical measurementsHigh sensitivity (ppb to %)Multiple measurements in a single analysisFlexibility to choose desired measurementsProven online technology since 1956Users Believe in It.
41 Gas Chromatographs 80+ years of experience Beckman / Rosemount / Emerson(1956 / 1983 / 1976)Honeywell / Daniel / Emerson(1968 / 1978 / 2000)Over 11,000 online gas chromatographs installed worldwideWorldwide service and supportThree GC Application/Support CentersHouston, TexasStirling, United KingdomHasselroth, GermanySome of the History of Daniel & EPM
42 Typical Applications Natural Gas Process Btu / CV for Fiscal Metering Natural Gas Quality (H2S, O2, CO2)Hydrocarbon DewpointGas Processing (Excluding Gulf Area)Ethylene PurityRefinery Fuel Gas (Btu/ H2S)Refinery Flare Stack (HR-VOC)Refinery Cooling Tower (HR-VOC)Turbine Power Generators (WOBBE Index)Ammonia Plant (H2 purity)Landfill Gas BTUsLNG Plants & Terminals (Quality & Purity)Gas Processing (Gulf Area only)
44 Emerson GC Product Offering Transmitter Style Design24VDC or 110/220 VACTCD/FID (Single or Dual)Micro-packed ColumnsIsothermal OvenWall/Pipe/Floor MountSerial/Modbus/Ethernet communicationsField-mount Design110/220 VACTCD onlyMicro-packed ColumnsIsothermal (Single/Dual) OvenIntegral or Remote ControllerSerial/Modbus/Ethernet communicationsModel 700XAModel 500Air Bath Oven Design110/220 VACTCD, FID or FPDMicro-packed and Capillary ColumnsUp to 8 ValvesFree Standing/ Wall MountSerial/Modbus/Ethernet communicationsLaptop/PC based diagnosticsConnects to GCs via Ethernet/Serial/ModemModbus Polling functionsDisplay/Overlay ChromatogramsDisplay/Edit Application ProgramsModel 1500XAMON 2000 / 2020
45 Emerson Value in Fiscal Metering Energy, Flow, and Gas QualityEnergy = Corrected Volume (From Flow Computer) X Heating Value (From Gas Chromatograph)Tariff/Contractual limitsTrace hydrogen sulfide, %CO2Trace SulfurHydrocarbon dew-point1235689101147Our GCs offer the highest stated repeatability availableC6+ Chromatogram1 Btu error can cost nearly $50,000 a year in “lost” gas (Using 1020 Btu/scf & Volume of 20,000,000 scf/day with 0.1% error in $6.00 / Dekatherm)
46 Emerson Value in Process Applications vsConventional PGC InstallationEmerson Field-Mountable PGCConventional GCs (3) $105KWalk-In Shelter $250KTOTAL COST $355KField-Mount GCs (3) $105K3-Sided Shelter $25KTOTAL COST $130KField-mount Process Gas Chromatographs provide greatly reduced cost of ownership by eliminating the need for expensive walk-in shelters. Project Costs can be reduced by 60+% with Ongoing Costs reduced by 50+%.
47 Rosemount Analytical Inc. Net Safety Flame & Gas
48 Corporate ProfileNet Safety Monitoring has been an flame & gas detection industry leader for almost 20 yearsHeadquartered in Calgary, Alberta, CanadaRepresentation throughout Canada, the United States, Latin America, the Middle East, Europe, Russia, and the Asia/Pacific RegionGlobal Customer Service Centers — Calgary, Abu Dhabi, Houston, Beijing and Singapore
49 Product ProfileNet Safety Monitoring is a leader in the development and manufacturing of:Advanced Fixed Gas Monitoring and Flame Detection InstrumentationAncillary Safety & Security ProductsAll certified explosion-proof for use in classified hazardous locationsFlagship products are approved to FM, SIL2, CSA, ATEX, ANSI-ISA/UL, GOST-R and INMETRO safety, technical and performance standardsEngineered for continuous performance in the most extreme environments
50 Manufacturing Capabilities 38,000 sq. ft. state-of-the-art Manufacturing and R&D facilityISO 9001:2008 Quality Management System CertifiedCommitted to the “Lean Corporate Culture” — a highly efficient and waste-free organization with a focus on continuous improvement of all processes relating to intelligent production and product qualityAdvanced computer-controlled production of electronic circuit boards at our own manufacturing facility ensures strict quality controlOur ability to partner with end-users to match our products to meet specific application requirements is a unique value-add within the industry
51 Engineering and R&DState-of-the-art research, design, testing and engineering facility
52 Customer ServicesMultilingual, highly-trained service technicians are available 24/7/365Global network of certified service partnersState-of-the-art test lab/calibration facilityStart-up and commissioning services
53 Primary Markets Served Onshore/Offshore Oil and Gas ProductionOil Refining, Transportation and DistributionPetrochemicalFood and BeveragePower GenerationSemiconductorAviationMining & Mineral ProcessingPharmaceuticalWaste TreatmentPulp and PaperSteel ManufactureMilitaryChemical
56 UV/IRS – Ultraviolet / Infrared Flame Detector Two Radiation Wavelengths Necessary for Alarm – minimize false alarm events from lightning, welding, sunlight and radiationManual and automatic testing of optical surfaces – constantly monitors internal electronicsField Programmable – Fine Tune Sensitivity and Time DelayLow Power and Wide Voltage Range — improves performance, reduces installation and operation costsAvailable with sensors specially tuned to detect invisible H2 Hydrogen flameFull 120 Degree Field of View with Extended Range!Operating Range of -50°C to +75°C (-58°F to +167°F)CSA, ATEX, ANSI-UL/ISA, GOST-R, and INMETRO approvals, FM Certified, SIL2 qualification by exida®
57 IR3S – PHOENIX Triple IR Flame Detector NO EXTERNAL REFLECTOR - AUTOMATIC VISUAL INTEGRITY unique feature greatly reduces maintenance and cost of ownershipPROPRIETARY AUTOMATIC DIGITAL ZOOM TECHNOLOGY advanced flame detection and false alarm immunity at all distancesTHREE PRECISELY TUNED INFRARED SENSORS – ultra fast response, accurate flame detection, eliminates false alarms, farthest rangeENGINEERED FOR EXTREME ENVIRONMENTS — operating range of -50°C to +75°C with the lowest power consumption availableLOW POWER AND WIDE VOLTAGE RANGE — improves performance, reduces installation and operation costs7 YEAR WARRANTY – best warranty in the industryGLOBAL APPROVALS – CSA, ATEX, ANSI-UL/ISA, GOST-R, and INMETRO approvals, FM Certified, SIL2 qualification by exida®FIELD PROGRAMMABLE – Fine Tune Sensitivity and Time DelayMULTIPLE OUTPUT OPTIONS – Analog, Relay, RS485 Modbus, HART
58 Gas Detection Millennium II Series Multi-Channel Universal Transmitter ECO-SENSE Series 2-wire H2S Loop-powered Transmitter/SensorMillennium Series Toxic & Combustible Transmitter/Sensors
59 MILLENNIUM II Series – Smart Gas Detectors Full Range of COMBUSTIBLE (Catalytic Bead & Infrared) and TOXIC (Solid State NE-MOS & Electrochemical) SensorsMarket-leading Sensor and Transmitter WarrantiesUniversal Transmitter - Mix and Match Any Pre-calibrated SMART SensorFull Graphic OLED Display – Visible In Any Lighting ConditionFour Display Languages – Intuitive Menu OperationOperating Range of -55°C to +85°CLow Power and Wide Voltage RangeLong Range Sensor Separation (2000 ft +)ATEX, CSA, ANSI/UL/ISA, INMETRO and GOST-R Approvals with FM Certification, SIL2Analog, Relay, RS485 Modbus and HART CommunicationsMillennium II Single ChannelMillennium II BASIC
60 Ancillary Safety/Security Products Millennium APM Air Particle Monitor Smoke & Oil MistDetectorExplosion-Proof Motion Detector & Video CameraFlameWatch II Video/Flame Detection ComboBanshee343Ultrasonic GasLeak Detector