4SARAtronic chargingCharging solution for non-flammable refrigerants and oilsSpeed up to 40 g/sec and supreme accuracyVolume per stroke approx 150 gram (depending on media)In depending of supply pressure, minimum liquid stateCharging from bottles, the charge ram has the characteristic of a pump, with cooling to obtain a good chiller effect.
5Other features for flexible installation and service The outlet of the hoses can be on the right or left side, downward or upward directionService access from front and right sideHose support with balancer (option)Small footprintMobile version with bottle trolley, with space for 1 bottle (Option)
6Benefits compared to competitors Same HMI as the PROMAX with its high functionality, means known user interface, less training required and fewer spare parts on stock, this will save you spare part money.Emergency stop is built as 2 channel cat 3, according to EN954.Minimum of refrigerant in the station, by control off refrigerant is charged back into the bottlePositive displacement cylinder: No sealing between piston and cylinder
7Benefits compared to competitors We are in position to guarantee high accuracy by using the highly reliable SARAtronic charging gun.By using the SARAtronic gun we are in the position to test if an application (unit) already has been charged.By using the SARAtronic gun with heat we are in the position to guarantee high charging accuracy by random charging, means same accuracy by more than one amount (an absolute demand for doing it).The SARAtronic has Start and Stop key pad in the gun.Higher installation flexibility, the outlet of the hoses can be on right or left side, floor vice or overhead direction. Access for service from front and right side, means small foot print.
8Maximize uptime - minimize speed losses By web access the MPC controller gives you instant information in case of faults. So you can make corrective actions faster
9Maximize uptime - minimize speed losses Web and browser-based process receipts function provides an easy overview for simplified data maintenance and improved efficiency
10Maximize uptime - minimize speed losses Web process log monitors the last 100 processes for every media to help you benchmark performance
11Maximize uptime - minimize speed losses Results replication: Automatic data backup even if the connection to the production line information system (PLIS) is disrupted. It can store up to 1000 results in the local database.Automatically upload of the results after a re-connectionIt will automatically switch to manual mode if the PLIS connection is lost. No change in setup is required.All the limits are automatically copied between the MPC and PLIS by connection, means limits are also available in the MPC data base. A copying can also be done manually by a push bottom, means by changes in the PLIS this new limits can be up-dated.
12Maximize uptime - minimize speed losses Charging amount in barcode system makes integration with other manufacturing/ERP systems possibleCompressor check in barcode systemModel and compressor charge amount in one bar code or spilt bar codesCombination of multi bar codesDue to the most advanced Barcode system on the marked, simple barcodes can be setup directly from the HMI.
13Maximize uptime - minimize speed losses Touch control – easy and fast service, no need for programming skillsI/O image and step control enable fast fault-finding, no need for programming skillsTPM - Total Preventive Maintenance indicators for e.g. vacuum pump, filters and o-rings to keep uptime high and maintenance costs low
14Maximize uptime - minimize speed losses Alert diagnostic sensors monitor the entire vacuum circuit during every cycle, and instantly warn the operator if it detects any performance lossFast and safe refrigerant recovery of the charging circuitSelf evacuation for quick start up during installation and serviceIntegrated filter eliminates need for add-on part
15Maximize accuracy and uptime - minimize defect losses DFC - dynamic flow compensation for pressure drop ensures precision accuracyGun heat for random charging performance improves accuracy and prevents condensationCharge ram outlet valve improves accuracy in depended of charge hose length.
16Uncompromised safetyQuick shut-off valve automatically kicks in when SARAtronic is in standby to avoid leaks during, for example, weekend shutdownsEmpting the Charging station during control off to avoid leaks during, for example, weekend shutdownsThe modular charge cylinder and evacuation manifold design eliminates the risk of leaks
17PLIS for further quality and productivity improvements PLIS ensures complete traceability and documentation of the processesA solution for controlling, analyzing and improving the processes for increased productivityFull PLIS 4.0 integration including replication of barcode maskSARAtronic is PLIS backward compatible
18Other benefitsCustom label print: Label is designed by simple text based language making it easy to edit labels and create new ones.X-Protocol compatible: Can be extended with X-Protocol compatible modules like I/O and SIM modulesProgrammable refrigerant consumption for empty bottle, process can be continued after bottle change990 Programmable channels9 quick channels selection1 last channel selectionTop 10 channel selection
20The big 6 lossesDowntime = time when the machine should be running but stands stillBreakdownsSetup and adjustmentsMTTR (recovery, self evacuation), diagnostic, fault log, preventing maintenanceAutomatic local data backup (Upload after re-connection to PLIS)Positive displacement, no sealing between piston and cylinderWeb based SetupLimits changes in PLISSpeed losses = the equipment is running, but it is not running at its maximum designed speedSmall stopsReduced speedSensor diagnosticfault logTPMIntegrated filter (dirty/leaking valves)Cooling (stable supply no gas & pressure drop)Gun heat (no condensing)Web based process functions (Easy Data maintenance)Touch control (easy and fast service)I/O image (Fast fault finding)Advanced barcode system (Charging amount, compressor check, multiple barcodes)Process log (benchmark the performance)
21The big 6 lossesDefect losses = the equipment is producing products that do not fully meet the specified quality characteristicsStartup rejectsProductions rejectsAccuracy (evacuation and charging performance)Calibration (capability)DFC - Dynamic flow controlGun Heat (Random charging amount)Charge ram outlet valve (accuracy is independed of hose length)