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Energy Management Cell, WBSEB Presentation on Energy Efficiency and Conservation.

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Presentation on theme: "Energy Management Cell, WBSEB Presentation on Energy Efficiency and Conservation."— Presentation transcript:

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2 Energy Management Cell, WBSEB Presentation on Energy Efficiency and Conservation

3 Energy Management Cell, WBSEB Energy Efficiency And Conservation In broad sense, Energy Efficiency means economising on the use of energy without adversely affecting economic growth and development. It includes improving the efficiency of energy extraction, Transmission And Distribution and increasing the productivity of energy use.

4 Energy Management Cell, WBSEB It is not merely a technological issue but it encompasses much broader economic and management issues. The cost effective of energy conservation/efficiency measures is well established as one unit of energy saved at the consumer end avoids nearly 2.5 to 3 times of capacity augmentation due to plant load factor, plant availability, auxiliary power consumption. Energy Efficiency And Conservation (contd..)

5 Energy Management Cell, WBSEB Energy Conservation (contd.) The energy intensity per unit Gross Domestic Product (GDP) is much higher in India(3.7 times from Japan, 1.5 times from USA) than many of the countries of the world leading to high wastage of energy, power shortage and uncompetitive product pricing hindering international trading.

6 Energy Management Cell, WBSEB Energy Conservation and its importance 60% of resources consumed so far 85% of raw energy comes from non- renewable sources and hence not available for future generation

7 Energy Management Cell, WBSEB To meet the growing demand, it has been assessed that additional generating capacity of 1 lakh MW has to be added by 2012 requiring an investment of Rs. 8,00,000 crore approximately. It is estimated that high energy saving potential in the country approximately to the tune of about 23% exists for the economy as a whole while in the electricity sector alone the energy saving potential is around 25000MW of installed capacity. Energy Conservation (contd.)

8 Energy Management Cell, WBSEB So Energy Efficiency/Conservation and Demand Side Management measures can reduce power demand and prune building up of additional generating capacity to the extent it can be conserved. Energy Conservation (contd.)

9 Energy Management Cell, WBSEB Why Energy Efficiency (EE) ? Negawatts win over Megawatts Economic perspective (National and/or Supplier) : EE (or Negawatts) are cheaper than Megawatts EE provides maximum system wide benefits EE reduces need for imports & scare resources EE mitigates risk from supply vulnerabilities

10 Energy Management Cell, WBSEB Customer Perspective : Utilities come closer to customers, better control Supply quality and reliability improvements Lowers impact of tariff rationalisation / increase Societal Perspective : Environmental benefits (emissions and wastes) Why Energy Efficiency (EE) ? Contd..

11 Energy Management Cell, WBSEB Sector wise Energy Consumption Type of ConsumerPercentage of Consumption Agricultural5 Industry49 Transport22 Residential10 Others14

12 Energy Management Cell, WBSEB Energy Saving Potential SectorPotential(%) Economy as a wholeUp to 23 AgriculturalUp to 30 IndustrialUp to 25 TransportUp to 20 Domestic and Commercial Up to 20

13 Energy Management Cell, WBSEB Assessed potential of 25000MW energy saving Energy Efficiency / Conservation and Demand Side Management measures can reduce peak and average demand One unit saved avoids 2.5 to 3 times of fresh capacity addition Investment in Energy Efficiency / Energy Conservation is highly cost effective Can be achieved less than Rs.1 crore/MW Also avoids investment in fuel, mining, transportation etc. Energy Saving Potential contd..

14 Energy Management Cell, WBSEB Energy Conservation Act To tap the huge energy conservation potential Energy Conservation Act was …. Enacted in October 2001 Become effective from 1st March 2002 Become effective from 1st March 2002 Bureau of Energy Efficiency (BEE) operationalized from 1st March Bureau of Energy Efficiency (BEE) operationalized from 1st March 2002.

15 Energy Management Cell, WBSEB Evolve minimum energy consumption and performance standards for notified equipment & appliances. Evolve minimum energy consumption and performance standards for notified equipment & appliances. Prohibit manufacture and sale of equipment & appliances not conforming to standards. Prohibit manufacture and sale of equipment & appliances not conforming to standards. Introduce mandatory labeling to enable consumers to make informed choice. Introduce mandatory labeling to enable consumers to make informed choice.

16 Energy Management Cell, WBSEB What are Standards and Labels? STANDARDS Energy efficiency standards are sets of procedures and regulations that prescribe the energy performance of manufactured products, sometimes prohibiting the sale of products less energy-efficient than the minimum standard. LABELS Energy efficiency labels are informative labels affixed to manufactured products indicating a products energy performance in order to provide consumers with the data necessary for making informed purchases.

17 Energy Management Cell, WBSEB Action Initiated ( Standards & Labeling) Equipment /appliances approved for notification include : Refrigerators Room Air Conditioners (unitary) Electric Water Heater Electric Motors Agricultural Pump Sets Electric Lighting & Ballasts Industrial Fans & Blowers Air Compressors

18 Energy Management Cell, WBSEB Discussions with manufacturers of Refrigerators, Air Conditioners, Agricultural Pump Sets and Motors Technical Committee constituted to fix criteria and procedure equipment testing Action Initiated ( Standards & Labeling) contd…

19 Energy Management Cell, WBSEB Manufacturers agreed to : Conduct equipment testing under third party witness Provide technical basis for the label Evolve rating plan for the label Introduce labeling within two months Action Initiated ( Standards & Labeling) contd…

20 Energy Management Cell, WBSEB Schedule to the Act provides list of Designated Consumers Designated Consumers to : get energy audit by Accredited energy audit firms get energy audit by Accredited energy audit firms implement cost effective recommendations implement cost effective recommendations appoint or designate energy manager appoint or designate energy manager comply with energy consumption norms and standards comply with energy consumption norms and standards By regulations BEE to prescribe; qualification and certification procedure for Energy Manager & Energy Auditors. qualification and certification procedure for Energy Manager & Energy Auditors. accreditation procedure for Energy Audit firms. accreditation procedure for Energy Audit firms.

21 Energy Management Cell, WBSEB Action Initiated (Designated Consumers) Governing Council of BEE approved To notify of cement paper and pulp and textile sectors as designated consumers To cover units with 5 MW connected load or annual tonnes of oil equivalent consumption National level certification examination and its syllabus for certification of energy managers and energy auditors Engaging NPC as the certifying agency To empanel 11 institutions for running certification course Procedure for temporary accreditation of energy auditors

22 Energy Management Cell, WBSEB Task force in cement, paper & pulp and textile sectors formed. Fertiliser, chemicals, petrochemicals and choler alkali under way Members to achieve the energy efficiency through best practices, benchmarking, energy audit etc. Industries motivated through National Energy Conservation Award scheme Industries being approached to take commitments Industries like INDAL, Rastriya Ispat Nigam Limited, NRC, Moral Overseas Ltd., BK Birla Group of Companies committed to reduce energy consumption Small group activities focused on Energy Conservation initiated Action Initiated (Designated Consumers)

23 Energy Management Cell, WBSEB BEE to prepare guidelines on ECBC To be modified by States to suit local climatic conditions To be modified by States to suit local climatic conditions To be applicable to new buildings having connected load of 500 KW To be applicable to new buildings having connected load of 500 KW

24 Energy Management Cell, WBSEB To set up Energy Conservation Fund for providing : To set up Energy Conservation Fund for providing : Innovative financing Innovative financing Promotion of energy service companies Promotion of energy service companies Research & Development Research & Development Demonstration Demonstration Creation of testing facilities Creation of testing facilities Awareness creation Awareness creation

25 Energy Management Cell, WBSEB Important Roles include: Implementation of provisions of Energy Conservation Act Implementation of provisions of Energy Conservation Act Quick coordination Quick coordination Policy research Policy research Promotion of energy efficiency Promotion of energy efficiency Development of new financial instruments Development of new financial instruments Development of ESCOS Development of ESCOS Awareness creation. Awareness creation.

26 Energy Management Cell, WBSEB Self Regulation oSoSection 17 provides power of inspection but Act enforcement through self-regulation oMoManufacturers agreed to Give energy consumption test results for labels Setup steering committee with BEE for prescribing criteria for Label design Standard setting Enforcement mechanism oDoDesignated consumers to publish certified energy consumption figures in the annual report

27 Energy Efficiency investment is highly cost effective: Resultant energy saving pays back investment between 6 to 36 months. Resultant energy saving pays back investment between 6 to 36 months. Huge market Huge market Energy Service Companies (ESCOs) willing to invest with performance guarantee and recover investment from energy savings – win-win situation. Energy Service Companies (ESCOs) willing to invest with performance guarantee and recover investment from energy savings – win-win situation. Requires policy support; demonstration; innovative financing like guarantee, insurance, venture capital; pro- active support by Banks, etc Requires policy support; demonstration; innovative financing like guarantee, insurance, venture capital; pro- active support by Banks, etc.

28 Energy Management Cell, WBSEB Electricity Used for Lighting Nearly 10% of the electricity is consumed for lighting in the residential & commercial building. This amounts to a connected load of approx. 11,000 MW and annual electricity consumption of 50 billion KWh.

29 Energy Management Cell, WBSEB CFL Example WattsLightCostLifeNo ofUnits LumensRs.Hourshrs/day/Year Bulb CFL

30 Energy Management Cell, WBSEB Luminous Performance Characteristics of Commonly Used Luminaries

31 Energy Management Cell, WBSEB Energy savings in lighting System Make maximum use of natural light (North roof/translucent sheets/more windows and openings) Switch off when not required Modify lighting layout to meet the need Select light colours for interiors Provide timer switches / PV controls Provide lighting Transformer to operate at reduced voltage Install energy efficient lamps, luminaries and controls Clean North roof glass, translucent sheet and luminaries regularly

32 Energy Management Cell, WBSEB Energy Saving in Lighting Separate lighting Transformer –To isolate from power feeder –To avoid voltage fluctuation problem –Energy saving at optimum voltage Install Servo stabilizer if separate transformer is not feasible High frequency electronic ballast's(30khz) –Energy savings 30 to 35% –Less heat load into A/C room Metal halide in place of Mercury and SVL lamps CFT in place of incandescent lamps

33 Energy Management Cell, WBSEB Energy Saving in Fan Fans are used extensively in summer months. Use of high efficiency fan motor and use of electronic regulator (in place of conventional resistance regulator) can lead to about 20% saving in energy. The fans with aerodynamic designs and improved impellers consume about 20% less energy but are 30% costlier as compared to conventional fans.

34 Energy Management Cell, WBSEB Energy Saving in Refrigerator The efficiency of refrigerators in India, is rather poor. A typical 165 ltr. Indian refrigerator consumes about 540 KWH per year. Whereas on the other hand the 200 ltr. Korean model consumes about 240 KWH per year. High efficiency refrigerator are not manufactured in India. This refrigerators use a different compressor design which are very sensitive to voltage of electric supply. Unless quality of electric supply is improved this refrigerators can not be improved in India.

35 Energy Management Cell, WBSEB Energy Saving in Motors The electric Motors form the heart of the industries, out of the total motors in operation 98% is Induction Motors. Induction Motors consumes 70% of the total Electrical Energy generated. Capacity of :: Motors α Torque α V 2

36 Causes for Energy Loss in Induction Motors The Various causes of Energy Loss in Induction Motors are due to the following factors: Over sized Motors Rewound Motors Improper Voltage Less Efficient Motor – Driven Equipment Idle Run Energy Saving in Motors

37 Energy Management Cell, WBSEB Over sized Induction Motor Sizing of Motors plays a vital Role in Energy Efficiency. It is very difficult to choose a right size of Motor in a single step application. In any industry while designing the capacity of motor for a particular application involves two/three stages. Over sizing of motor is very common in typical industry Energy Saving in Motors

38 Over sized Induction Motor (contd.) The major reasons for over sizing of motors may be due to ::: Starting torque requirements Excess cushion & safety factors Adhoc decisions Energy Saving in Motors

39 Energy Management Cell, WBSEB Rewound Motors Rewound Induction Motors are common in Indian Industries. Especially, in Textiles, Paper industries and Un-organised sectors such as small Flour mills, Lathe shop and Agricultural farms. Induction Motors are used even after more than four times rewound Energy Saving in Motors

40 Energy Management Cell, WBSEB Rewound Motors (contd.) Reason for loss in efficiency Rewound Motors ::: Eddy Current loss – eddy current loss is proportional to the square of the thickness of the lamination At the time motor coil burning the temperature of the winding rises more than 400 o C, this temperature will evaporate the burnish insulation between lamination of both rotor and stator this results in increase of eddy current loss Energy Saving in Motors

41 Energy Management Cell, WBSEB Presence of carbon: the stator and rotor core is made up of thin stamping (0.28mm to 0.45mm). The stamping are insulated from each other by varnish insulation coating, which consists of hydrocarbon. Therefore while motor coil burns varnish also burns and evaporates. The resulting deposition of some unburned carbon between the stampings which deteriorates the magnetic property and hence the magnetic loss increases. Energy Saving in Motors

42 Energy Management Cell, WBSEB Further the presence of carbon results in early magnetic saturation and reduces the flux density of the stator and rotor cores for the same magnetisation current. Usually, the Wrought iron, and Cast iron have early magnetic saturation and poor magnetic property because of the high carbon content compared to Steel. Thus in rewound motor magnetic loss increases. Energy Saving in Motors

43 Energy Management Cell, WBSEB Improper Voltage The performance of any induction motor will be good, when the voltage/frequency ratio should be maintained constant. If a 380 Volt 50 Hz designed induction motor operated with 415V, 50Hz will lead to excess magnetisation loss. This will be the case in many of the important motor designed for other frequency and voltage than Indian frequency & voltage. Energy Saving in Motors

44 Energy Management Cell, WBSEB Case Study ::In a White Cement Plant The DG set is imported from Czechoslovakia as a package of entire system. The cooling system pump & motor are the part of the system. In Czechoslovakia, the motors are designed for 380 volts, 50 Hz supply. But the cooling tower pump motor(22KW) is operated with 415Volts, 50Hz supply, leading to excess magnetization losses and excess temperature rise and one of the motor has already burned out due to insulation failure. Energy Saving in Motors

45 Case Study :: Observations : Surface temperature measured :- 80 % loaded 415V rated motor: 50 – 60 o C 80% loaded 380V rated motor : 72 – 76 o C Estimated saving potential : 8 – 10% Recommendation: The existing 380V, 50Hz motor in the cooling water pump (4 nos.) was replaced with 415V, 50Hz energy efficient motor which has the annual savings of Rs /- Energy Saving in Motors

46 Less Efficient Motor – Driven Equipment Earlier for variable speed, welding application etc., Motor Generator sets are used. This is the Energy Inefficient practice. This offers a good scope to reduce energy consumption by using the latest technology to meet the requirements For example the recent method to get accurate variable speed control can be achieved by using Thyristor drives which is the ideal replacement for Ward Leonard drive. Similarly Motor Generator set is used for welding application. Energy Saving in Motors

47 Energy Management Cell, WBSEB Presently few machines are driven by Ward Leonard drives for better speed control. From Energy Efficiency point of view Ward Leonard drives are inefficient and operating efficiency is only 70 to 80% for full load condition. The power measurements indicated that no load power consumption of the drive varies from 10 to 14%. The modern Thyristor drives with fine speed control is popular in Industry and its efficiency is around 90 to 98%. The no load power consumption is more or less negligible. Energy Saving in Motors

48 Energy Management Cell, WBSEB Idle Run In some of the industrial application, the auxiliaries equipment will run even main equipment is switched off. There is a possibility to switch off whenever possible by incorporating controls like interlocks and timer based controllers. This will reduce the idle running time and energy consumption. Energy Saving in Motors

49 Energy Management Cell, WBSEB Case Study : In a Rubber Industry :: Presently in Preformers, the Hydraulic drives are running continuously. The time study indicates around 5% of the time in a day the preformer hydraulic drive is running idle. There is a scope to reduce energy consumption during Lunch Break, Die Changing, Material Charging & Changing time. The Power Measurement Details are as follows : Minicrowe Preformer : 18.5 KW Idle running Power cons: 4.67 KW Crowe Preformer : 30.0 KW Idle running Power cons: 7.67 KW Recommendation: Recommend to interlock between the rubber cutter and hydraulic drive motor to reduce idle running during Lunch Break, Die Changing, Material Charging & Changing time. Energy Saving in Motors

50 Energy Management Cell, WBSEB The total demand of an area deeps on varying depending on the time of the day and the season. The Load Factor is the ratio of Average Power to Peak Power. A high Load Factor means lower cost of generation. Every electric utility tries to improve the power factor to a value close to 1. Demand Side Management

51 Energy Management Cell, WBSEB Demand Side Management Fixed cost Operating Cost Load Factor Relative Generation Cost Fixed cost Operating Cost Load Factor Relative Generation Cost

52 Energy Management Cell, WBSEB Load management is the concept of changing the consumers electricity use pattern. Load management has the purpose of improving the effect of utilisation of generating capacity and encouraging the best use of electricity by all consumers of different categories. Moreover the forced outages are reduced and service reliability is improved. Demand Side Management

53 Energy Management Cell, WBSEB By controlling the load at the consumer premises the load curve can be flattened. In this way the power generation by the low efficiency generation units can be minimised and forced outages are avoided. The peak load reduction can make it possible to postponed the building of new power stations. In this way considerable saving can be achieved. Demand Side Management

54 Energy Management Cell, WBSEB Energy Conservation in Distribution (HVDS) Reduction of line losses by replacing smaller number of larger transformers with larger number of smaller transformers located nearer to loads and thus reducing the length of LT lines. Such an arrangement will result in better voltages, less outages, increased transformer life, easier replacement of failed transformers and fewer consumers are affected by transformer failure. Improvement of power factor to 0.9 through LV switched capacitor panels on all transformers supplying to pump-sets.

55 Energy Management Cell, WBSEB Smaller no. of Large Transformer Vs Larger no. of Small Transformer Small DT Large Transformer Well LT Line 11KV Line

56 Energy Management Cell, WBSEB All transformers feeding pump loads to be provided with remote controlled LV circuit breakers to be operated in rotation instead of switching off 11KV lines. Use of energy-efficient transformers (amorphous-core transformers) to reduce no-load losses. Typical core-loss savings are illustrated below: Transformer Capacity Losses with silicon steel Losses with amorphous metal 25KVA100W25W 63KVA180W45W 100KVA260W60W Energy Conservation in Distribution Transformers

57 Energy Management Cell, WBSEB Improvement of System Performance with improvement in Capacity Factor Capacity Factor 0.4 T&D Losses 25% End Conversion Losses 66.7% Capacity Factor 0.6 T&D Losses 15% End Conversion Losses 50% 2.3 Kwh 4 Kwh 2Kwh 3Kwh 1 Kwh I II GenerationTransmission and DistributionEnd-Use

58 Energy Management Cell, WBSEB Network Planning Through GIS (Geographical Information System) oComputer-aided network planning to minimise losses and maximise system efficiency oAccurate measurement of energy consumed is necessary for energy audit to arrive at energy conservation measures.

59 Energy Management Cell, WBSEB Need Base Energy Management In power sector there is a distinct difference between demand and need Consumers of electric power could be classified into five broad categories. Industrial users Agricultural sector Commercial organisation Domestic Essential services

60 Energy Management Cell, WBSEB A Need based energy management would –Identify the needs of various consumers –Forecast the generation requirement based on the need –Plan power generation as per forecast –Lay down a suitable transmission and distribution network –Regulate distribution as per need –Monitor matching of need with supply Need Base Energy Management

61 Energy Management Cell, WBSEB Advantages of NBEM It ensures high reliability of supply to consumers meeting the specific demand effectively for period of actual requirement The system losses can be substantially reduced since line and equipment not get overloaded at any point of time The voltage profile at all level is improved thus safeguarding the customers equipment from losing their efficiency at low voltage The scheme facilitates the adoption of energy conservation and energy audit policy

62 Energy Management Cell, WBSEB Thank You


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