1. Intellisys System Manager Intellisys Energy Optimizer
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Intellisys Energy Optimizer

2. Intellisys System Manager

3. Intellisys System Manager
Basic Spec’s
NEMA 12 enclosure
115/1/60 or 230/1/50 power
Designed for 0 – 200 PSI systems

4. Intellisys System Manager
Just the Facts
Rotary / Recip compressors – up to 4
I-R or competitive
Pressure switch or transducer compressors
Controls to single pressure transducer
Compressor common alarm contact

5. ISM - Pressure Transducer
Typical Arrangement
ISM - Pressure Transducer
Air Receiver
To Plant

6. Intellisys System Manager
How it Works
User defined start & stop pressure (min. 3 psi delta)
Loads & unloads compressors as req’d
Compressors should have Auto S&S
Rotates sequence based on running hrs.

7. Intellisys System Manager
What’s in the kit?
ISM controller
ISM Pressure transducer
4 Interface PCB cards
Installation kit
Manual
Note: No wire is included in the ISM kit.

8. Interface PCB

9. Intellisys System Manager
Availability?
CCN
Shipments to begin in mid-March

10. Intellisys Energy Optimizer
Tie to customer objectives
Continuous operation through automated starting / stopping of compressors
Adequate supply of air through control of IntelliFlow
Maintain air quality through dewpoint monitor
Energy savings through tight pressure band / optimizing Nirvana / IntelliFlow

11. Intellisys Energy Optimizer
Just the Facts
Standard configuration includes:
Up to 8 Rotary & Reciprocating compressors
I-R & non I-R units (Auto start /stop req’d)
Manage PID model IntelliFlow’s
Monitor IR supplied dewpoint monitor
Ability to communicate out to customer
Display your contact information

12. Intellisys Energy Optimizer
Just the Facts
8 programmable sequences
9 programmable events for compressors
9 programmable events for Intelliflow
Ability to rotate basis running hours or real time clock
2 common alarm contacts (dryer, pump, etc..)
Modbus communications port
Ethernet port (not currently utilized)

13. Intellisys Energy Optimizer
Nirvana Option:
Nirvana option includes everything in standard IEO plus:
First In / Last Out control of Nirvana compressor
Nirvana option available as upgrade or out of the box

14. IEO Roaming Trim Capability
EP100 Base Loaded
EP75 Base Loaded
100HP Nirvana Trimming
Morning Shift
Lunch
100HP Nirvana Trimming
EP100 Base Loaded
100HP Nirvana Trimming
Afternoon Shift
Nirvana is first machine to come on-line
Last machine to go off line
All other machines are brought in on-line / off-line
100HP Nirvana Trimming
Evening Shift

15. Main Screen Main screen A Machine Status Tabs
Machine status tabs are used to represent machine status at a high level. Each machine is represented by a circular arrow with a number inside it. Pressing a machine status tab will display more detailed information pertaining to that particular machine. The meaning of the tab conditions are as follows.
 Arrow not rotating - Machine is not running.
 Rotating arrow - Machine is running.
 Downward moving arrows - Machine is loaded.
 No Downward arrows - Machine is unloaded.
 Blinking Yellow - Machine has a warning.
 Blinking Red - Machine has an alarm/shutdown.
B IEO status
Shows if the IEO is sequencing and what sequence it is following.
C Tank Pressure
Shows current pressure where the IEO pressure transducer is located. This is typically in a storage tank. This value is also shown on the image of the tank.
D System Time and Date
Shows System Time and Date. System Time is shown in 24-hour format. The System Date is shown in ISO 8601 International Date Format, that is HH:MM CCYY-MM-DD
E Navigational Buttons
Press these buttons to enter appropriate sub-screens.
F Start Button
Press to start the IEO sequencing process.
G Stop Button
Press to stop the IEO sequencing process.
H Storage Tank
Shows storage tank pressure. See designator C.
I IR Service Telephone Number
Shows the IR Air Center’s telephone number to contact if problems should occur. The installation technician usually sets this telephone number.
J Dew point Monitor
Shows current dew point of air. This is an optional device and must be purchased separately.
K IntelliFlow Monitor
Shows current IntelliFlow pressure. This is an optional device and must be purchased separately.

16. Compressor Detail Screen
To get here press compressor # button
Shows whether machine is under local or Optimizer control
Other detailed compressor info.
Compressor picture is generic, not specific to actual compressor

17. Setpoints
The System Set Points screen enables both viewing and changing the user set points. To enter the screens described in Table 4.8, press the corresponding button. If access code control to these set points has been activated through the System Configuration screens, the proper code must be entered here before any of the set point screen buttons can be pressed.
A Pressure Setup
This is used for entering the desired pressures (and pressure events) that the IEO is to maintain in the air system.
B Sequence Rotation
This is used to select one of three ways to change compressor sequences: Timed, Event or Manual. It also leads to the setup screens for each of these three.
C IntelliFlow Setup
This is used for setting the IntelliFlow valve control variables, Warning threshold and pressure events.
D Pressure Control
This is used for setting a pressure bandwidth and time delays associated with maintaining the IEO system pressure.
E Clock Setup
This is used to set the IEO system time-of-day clock and date.
F Sequence Setup
This is used to enter the order of machines for each of 8 automatic sequences.
G Dew Point Setup
This is used to enable the Dew Point monitoring features including entering the scale factors and Alert threshold.
H User Access Code
This field is optionally active. When activated by the administrator, a special access code will have to be entered to gain access to individual buttons A through G. This code is set through the “System Configuration” and “Initialize Set Points” screens. This is defaulted to “No Code” in a new IEO.

18. Pressure Setup A Event Number
Indicates the pressure event number. This column is not changeable.
B Event Active
Changes/indicates the pressure event state. The attribute will toggle between active and not active as the cell is pressed.
Valid values:
Check:- Pressure event is active.
X: Pressure event is not active.
C Pressure
Changes/indicates the target pressure for this event. A zero setting will cause the IEO to unload all machines regardless of the actual system pressure.
PSI
BAR
KPA
KG/CM
D Time
Indicates the time this event will occur. IEO time is kept in 24 hour format. New values are entered through the system keypad.
Examples (The format is HH:MM):
06:45 (6:45 a.m.)
15:15 (3:15 p.m.)
E Day
Indicates the day(s) of the week this event will occur. Each event can be any one of the following choices.
 SUNDAY  SATURDAY
The pressure event will be in effect for the specific, single day chosen at the time of day entered.
 DAILY
The pressure event will be in effect every day of the week.
 WEEK DAY
The pressure event will be in effect every day Monday through Friday.
 WEEK END
The pressure event will be in effect both Saturday and Sunday.
Note that if two or more events have the same Time of Day and Day of the Week entries, the lower numbered event will have priority.

19. Pressure Control A Bandwidth
Indicates/changes the target pressure bandwidth. The IEO will load compressors when the system pressure falls below the current target pressure minus one-half of the Bandwidth. Likewise it will unload compressors when the system pressure is above the target plus one-half of the Bandwidth. Values are chosen from a list of values derived from the current unit-of-measure.
Valid values: PSI
B Load Delay
Indicates/changes the amount of time in seconds that the IEO waits before unloading a machine, after the system pressure rises above the upper limit of the pressure band.
Valid values: Seconds
C Unload Delay
Indicates/changes the amount of time in seconds that the IEO waits before loading a machine, after the system pressure falls below the lower limit of the pressure band.

20. Event Sequence Rotation
A Event Number
Indicates the sequence event number. This column is not changeable.
B Event Active
Changes/Indicates the sequence event state. The attribute will toggle between active and not active as the cell is pressed.
Valid values:
Check:- Sequence event is active.
X: Sequence event is not active.
C Sequence
Indicates the sequence to run for this event.
Valid values: A – H
D Time
Indicates the time the event will occur. IEO time is kept in 24 hour format. New values are entered through the system keypad.
Examples (The format for time is HH:MM):
06:45 (6:45 a.m.)
15:15 (3:15 p.m.)
E Day
Indicates the day(s) of the week this event will occur. Each event can be any one of the following choices.
 SUNDAY  SATURDAY
The sequence event will be in effect for the specific, single day chosen at the time of day entered.
 DAILY
The sequence event will be in effect every day of the week.
 WEEK DAY
The sequence event will be in effect every day Monday through Friday.
 WEEK END
The sequence event will be in effect both Saturday and Sunday.

21. IntelliFlow
A Setup
Selects the screen for setting the IntelliFlow’s target pressure and the PID control loop tuning parameters.
B Pressure Events
Selects the screen for setting the IntelliFlow’s automatic pressure change events.
C Warning Level
Indicates/selects the warning level of the Intelliflow. The IEO will display a Warning when the IntelliFlow’s outlet pressure is below this level.
D IntelliFlow Unit
Indicates the IntelliFlow unit of measure for pressure, as set in the IEO’s Units of Measure screen.
E Intelliflow Installed
Toggle push button to tell the IEO if an IntelliFlow is installed (check) or not (X) .

22. Initialize Setpoints A Language
Selects the screen for setting the language for all the IEO screens.
B Unit of Measure
Selects the screen for setting the units of measure to be displayed by the IEO.
C User Access Code
Selects the screen for setting the User Access Code.
D IR Service Number
Selects the screen for entering the IR service number to be displayed on the IEO Main Screen.

23. Typical System IntelliFlow Controller Properly Sized Air Storage
Air Receiver
Air Treatment Components
Back to the “typical system” or “Our Playground”
Talk through different scenario’s
1st. What happens if that storage moves to the wet side?
2nd What happens if that storage disappears? How does the IntelliFlow function without it?
3rd What happens if the storage is inadequately sized and a peak demand event occurs?
4th What happens if the IntelliFlow isn’t there? What is the impact on leaks / aritificial demand?
IntelliFlow Controller
Properly Sized Air Storage

24. Intellisys Energy Optimizer
Connecting to the IEO
IEO Control
External Communication
Pre – Intellisys &
Competitive Units
ISC-II Interface
N/A
IR Red Eye and SE Controller
Direct Connection
Intellisys Remote Interface
IR SG or SGN Controller
Non- Intellisys (pre- Intellisys & competitive units) require an ISC-II interface for connecting to an IEO. Since we can’t communicate with competitive controller’s & pre-Intellisys units can’t communicate at all, there is no way to communicate via Modbus through the IEO to these units.
Red eye Intellisys compressors can be directly connected to the IEO for control. An IRI is only required if the customer also wants to communicate via the Modbus port on the IEO to the individual compressors. If customer wants to communicate only to the IEO to get system data, then IRI is NOT req’d. It is only req’d to actually talk to individual compressors.
SG does not require any intermediary devices for control or Modbus (via the IEO, not as standalone) communications. The SG must have appropriate level of software for communications. This can be upgraded to current level for existing machines in the field.

25. (2) Spare Input Contacts for common Warnings / Alarms
Customer Modbus port
Spare Output Contacts for common Warnings / Alarms

26. Intellisys System Manager
What’s in the kit?
IEO controller
IEO Pressure transducer w/ 100’ of cable
1000’ of cable for compressors
RJ11 Crimping tool & RJ11 connectors
Manual
Note: Interface kits for pressure switch & competitive units sold separately

27. Intellisys Energy Optimizer
Availability?
Model
CCN
IEO
IEO.N
Shipments to begin in mid-March