1. Eaton Supplier APQP Process Overview
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External
Document CQD-115; Rev 1; 1/15/15

2. Process overview
Eaton has developed a standard Supplier APQP Process for purchased components and assemblies
7 step process
Based on AIAG
Incorporates best practices from across Eaton
Scalable based on component risk
Suppliers are still responsible to conduct APQP and PPAP per the Supplier Excellence Manual and AIAG manuals; however, the Eaton Supplier APQP process supports and provides oversight for the supplier’s APQP activities. 

3. Eaton Supplier APQP process - why?
Eliminate high severity supplier related escapes
Reduce PM timing delays & cost over runs
Enable defect free launch
Minimize learning curve by using a standard process incorporated into a single workbook
Mutually benefiting Eaton & Suppliers by reducing overall cost & time!

4. Eaton Supplier APQP Process
Released drawings & specs
Industry & marketing requirements and feedback
Eaton requirements & feedback
Supplier Engagement Guidelines
Supplier participation
DFM/Feasibility review
Design validation plan
Supplier Design/Print Review
Level
Timing
Expectations
PPAP Request
Training
Gage correlation
PFMEA
Manage Supplier APQP Activities
Safe launch plan
Process review
Validate
Production Readiness Review
PSW
Process Flow Chart
Control Plan, GR&R
PPAP Validation & Approval
Safe Launch exit
Measures of Effectiveness
Monitor Implementation Performance

5. Eaton Supplier APQP Tools
Supplier Engagement Guidelines
Drive early supplier engagement
Ensure all required information is shared up-front
PPAP Workbook
Requirements based on business & risk
Macro to identify PPAP level & submission requirements
Measures of Effectiveness (MoE) to monitor the process
Training Material
In-depth PPAP/process training

6. Supplier Engagement Guidelines Template

7. Sample of Requirements by Business & Risk
APQP Requirements
Start Here
Select to View the Form, deselect when done reviewing
AIAG PPAP Element
Eaton APQP/PPAP Table of Contents
1. Identify the project risk level High Medium Low
2. Identify which business the project is belong to
3. Identify additional elements required (column T)
4. Once all appropriate boxes are checked, click on Submit button on the right.
Additional Requirements (optional)
Electrical
Hydraulics
Vehicle- Truck
Vehicle- Auto
Aerospace H M L 17
APQP Kickoff - team X
PPAP Requirements Matrix
APQP Timeline Template
Action Item Log 4
Design Checklist A-2*
Design FMEA*
DFMEA Rankings
DFMEA Checklist A-1*
1, 2 & 3
Production Feasibility Agreement (PFA) 5
Process/Inspection Flow Chart*
Process Flow Chart Checklist A-6*
Floor Plan Checklist A-5*

8. Measures of Effectiveness Template
Note: MoE info is part of the Requirements Matrix tab in the PPAP Workbook

9. Resources Websites Additional training My.Eaton.com (supplier access)
Eaton.com/Doing Business/Selling to Us/Supplier Quality (all)
Additional training
AIAG